SLVSBX4C June   2013  – May 2017 TPS65150-Q1

PRODUCTION DATA.  

  1. Features
  2. Applications
  3. Description
  4. Revision History
  5. Pin Configuration and Functions
  6. Specifications
    1. 6.1 Absolute Maximum Ratings
    2. 6.2 ESD Ratings
    3. 6.3 Recommended Operating Conditions
    4. 6.4 Thermal Information
    5. 6.5 Electrical Characteristics
    6. 6.6 Switching Characteristics
    7. 6.7 Typical Characteristics
  7. Detailed Description
    1. 7.1 Overview
    2. 7.2 Functional Block Diagram
    3. 7.3 Feature Description
      1. 7.3.1 Boost Converter
        1. 7.3.1.1 Setting the Boost Converter Output Voltage
        2. 7.3.1.2 Boost Converter Rectifier Diode
        3. 7.3.1.3 Choosing the Boost Converter Output Capacitance
        4. 7.3.1.4 Compensation
        5. 7.3.1.5 Soft Start
        6. 7.3.1.6 Gate Drive Signal
      2. 7.3.2 Negative Charge Pump
        1. 7.3.2.1 Negative Charge Pump Output Voltage
        2. 7.3.2.2 Negative Charge Pump Flying Capacitance
        3. 7.3.2.3 Negative Charge Pump Output Capacitance
        4. 7.3.2.4 Negative Charge Pump Diodes
      3. 7.3.3 Positive Charge Pump
        1. 7.3.3.1 Positive Charge Pump Output Voltage
        2. 7.3.3.2 Positive Charge Pump Flying Capacitance
        3. 7.3.3.3 Positive Charge Pump Output Capacitance
        4. 7.3.3.4 Positive Charge Pump Diodes
      4. 7.3.4 Power-On Sequencing, DLY1, DLY2
      5. 7.3.5 Gate Voltage Shaping
      6. 7.3.6 VCOM Buffer
      7. 7.3.7 Protection
        1. 7.3.7.1 Boost Converter Overvoltage Protection
        2. 7.3.7.2 Adjustable Fault Delay
        3. 7.3.7.3 Thermal Shutdown
        4. 7.3.7.4 Undervoltage Lockout
    4. 7.4 Device Functional Modes
      1. 7.4.1 VI > VIT+
      2. 7.4.2 VI < VIT-
      3. 7.4.3 Fault Mode
  8. Application and Implementation
    1. 8.1 Application Information
    2. 8.2 Typical Application
      1. 8.2.1 Design Requirements
      2. 8.2.2 Detailed Design Procedure
        1. 8.2.2.1  Boost Converter Design Procedure
          1. 8.2.2.1.1 Inductor Selection
        2. 8.2.2.2  Rectifier Diode Selection
        3. 8.2.2.3  Setting the Output Voltage
        4. 8.2.2.4  Output Capacitor Selection
        5. 8.2.2.5  Input Capacitor Selection
        6. 8.2.2.6  Compensation
        7. 8.2.2.7  Negative Charge Pump
          1. 8.2.2.7.1 Choosing the Output Capacitance
          2. 8.2.2.7.2 Choosing the Flying Capacitance
          3. 8.2.2.7.3 Choosing the Feedback Resistors
          4. 8.2.2.7.4 Choosing the Diodes
        8. 8.2.2.8  Positive Charge Pump
          1. 8.2.2.8.1 Choosing the Flying Capacitance
          2. 8.2.2.8.2 Choosing the Output Capacitance
          3. 8.2.2.8.3 Choosing the Feedback Resistors
          4. 8.2.2.8.4 Choosing the Diodes
        9. 8.2.2.9  Gate Voltage Shaping
        10. 8.2.2.10 Power-On Sequencing
        11. 8.2.2.11 Fault Delay
      3. 8.2.3 Application Curves
    3. 8.3 System Examples
  9. Power Supply Recommendations
  10. 10Layout
    1. 10.1 Layout Guidelines
    2. 10.2 Layout Example
  11. 11Device and Documentation Support
    1. 11.1 Device Support
      1. 11.1.1 Third-Party Products Disclaimer
    2. 11.2 Receiving Notification of Documentation Updates
    3. 11.3 Community Resources
    4. 11.4 Trademarks
    5. 11.5 Electrostatic Discharge Caution
    6. 11.6 Glossary
  12. 12Mechanical, Packaging, and Orderable Information

Package Options

Mechanical Data (Package|Pins)
Thermal pad, mechanical data (Package|Pins)
Orderable Information

Application and Implementation

NOTE

Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality.

Application Information

The TPS65150-Q1 device has been designed to provide the input supply voltages for the source drivers and gate drivers plus the voltage for the common plane in LCD display applications. In addition, the device provides a gate voltage shaping function that can be used to modulate the gate drivers' positive supply to reduce image sticking.

Typical Application

Figure 17 shows a typical application circuit for a monitor display powered from a 5-V supply. It generates up to 450 mA at 13.5 V to power the source drivers, and 20 mA at 23 V and –5 V to power the gate drivers.

TPS65150-Q1 Schem_02_SLVS576.gif Figure 17. Monitor LCD Supply Powered from a 5-V Rail

Design Requirements

Table 3 shows the parameters for this example.

Table 3. Design Parameters

PARAMETER VALUE
VI Input supply voltage 5 V
V(VS) Boost converter output voltage and current 13.5 V at 450 mA
V(VS)(PP) Boost converter peak-to-peak output voltage ripple 10 mV
V(CPI) Positive charge pump output voltage and current 23 V at 20 mA
V(VGH)(PP) Positive charge pump peak-to-peak output voltage ripple 100 mV
V(VGL) Negative charge pump output voltage and current –5 V at 20 mA
V(VGL)(PP) Negative charge pump peak-to-peak output voltage ripple 100 mV
td1 Negative charge pump start-up delay time 1 ms
td2 Positive charge pump start-up delay time 1 ms
td(fault) Fault delay time 45 ms
Gate voltage shaping slope 10 V/µs

Detailed Design Procedure

Boost Converter Design Procedure

Inductor Selection

Several inductors work with the TPS65150-Q1, and with external compensation the performance can be adjusted to the specific application requirements.

The main parameter for the inductor selection is the inductor saturation current, which must be higher than the peak switch current as calculated in Equation 2 with additional margin to cover for heavy load transients. The alternative, more conservative approach, is to choose the inductor with a saturation current at least as high as the maximum switch current limit of 3.4 A.

The second important parameter is the inductor DC resistance. Usually, the lower the DC resistance the higher the efficiency. It is important to note that the inductor DC resistance is not the only parameter determining the efficiency. For a boost converter, where the inductor is the energy storage element, the type and material of the inductor influences the efficiency as well. Especially at a switching frequency of 1.2 MHz, inductor core losses, proximity effects, and skin effects become more important. Usually, an inductor with a larger form factor gives higher efficiency. The efficiency difference between different inductors can vary from 2% to 10%. For the TPS65150-Q1, inductor values from 3.3 µH and 6.8 µH are a good choice, but other values can be used as well. Possible inductors are shown in Table 4. Equivalent parts can also be used.

Table 4. Inductor Selection(1)

INDUCTANCE ISAT DCR MANUFACTURER PART NUMBER DIMENSIONS
4.7 µH 2.6 A 54 mΩ Coilcraft DO1813P-472HC 8.89 mm × 6.1 mm × 5 mm
4.2 µH 2.2 A 23 mΩ Sumida CDRH5D28-4R2 5.7 mm × 5.7 mm × 3 mm
4.7 µH 1.6 A 48 mΩ Sumida CDC5D23-4R7 6 mm × 6 mm × 2.5 mm
4.2 µH 1.8 A 60 mΩ Sumida CDRH6D12-4R2 6.5 mm × 6.5 mm × 1.5 mm
3.9 µH 2.6 A 20 mΩ Sumida CDRH6D28-3R9 7 mm × 7 mm × 3 mm
3.3 µH 1.9 A 50 mΩ Sumida CDRH6D12-3R3 6.5 mm × 6.5 mm × 1.5 mm
See Third-party Products disclaimer

The first step in the design procedure is to verify whether the maximum possible output current of the boost converter supports the specific application requirements. A simple approach is to estimate the converter efficiency, by taking the efficiency numbers from the provided efficiency curves, or use a worst case assumption for the expected efficiency, for example, 75%.

From Figure 19, it can be seen that the boost converter efficiency is about 85% when operating under the target application conditions. Inserting these values into Equation 1 yields Equation 15.

Equation 15. TPS65150-Q1 EQN_25_SLVS576.gif

and from Equation 2, the peak switch current can be calculated as Equation 16.

Equation 16. TPS65150-Q1 EQN_26_SLVS576.gif

The peak switch current is the peak current that the integrated switch, inductor, and rectifier diode must be able to handle. The calculation must be done for the minimum input voltage where the peak switch current is highest. For the calculation of the maximum current delivered by the boost converter, it must be considered that the positive and negative charge pumps as well as the VCOM buffer run from the output of the boost converter as well.

Rectifier Diode Selection

The rectifier diode reverse voltage rating must be higher than the maximum output voltage of the converter (13.5 V in this application); its average forward current rating must be higher than the maximum boost converter output current of 450 mA, and its repetitive peak forward current must be greater than or equal to the peak switch current of 1.8 A. Not all diode manufacturers specify repetitive peak forward current; however, a diode with an average forward current rating of 1 A or higher is suitable for most practical applications.

From Equation 5, the power dissipated in the rectifier diode is calculated with Equation 17.

Equation 17. TPS65150-Q1 EQN_29_SLVS576.gif

Table 5 lists a number of suitable rectifier diodes, any of which would be suitable for this application. Equivalent parts can also be used.

Table 5. Rectifier Diode Selection(1)

IF(AV) VR VF MANUFACTURER PART NUMBER
2 A 20 V 0.44 V at 2 A Vishay Semiconductor SL22
2 A 20 V 0.5 V at 2 A Fairchild Semiconductor SS22
1 A 30 V 0.44 V at 2 A Fairchild Semiconductor MBRS130L
1 A 20 V 0.45 V at 1 A Microsemi UPS120
1 A 20 V 0.45 V at 1 A ON Semiconductor MBRM120
See Third-party Products disclaimer.

Setting the Output Voltage

Rearranging Equation 3 and inserting the application parameters yields Equation 18.

Equation 18. TPS65150-Q1 EQN_31_SLVS576.gif

Standard values of R1 = 820 kΩ and R2 = 75 kΩ result in a nominal output voltage of 13.68 V and satisfy the recommendation that the value R1 be lower than 1 MΩ.

Output Capacitor Selection

For best output voltage filtering, a low ESR output capacitor is recommended. Ceramic capacitors have a low ESR value, but tantalum capacitors can be used as well, depending on the application. A 22-µF ceramic output capacitor works for most applications. Higher capacitor values can be used to improve the load transient regulation. See Table 6 for the selection of the output capacitor.

Rearranging Equation 6 and inserting the application parameters, the minimum value of output capacitance is given by Equation 19.

Equation 19. TPS65150-Q1 EQN_28_SLVS576.gif

The closest standard value is 22 µF. In practice, TI recommends connecting an additional 1-µF capacitor directly to the SUP pin to ensure a clean supply to the internal circuitry that runs from this supply voltage.

Input Capacitor Selection

For good input voltage filtering, low ESR ceramic capacitors are recommended. A 22-µF ceramic input capacitor is sufficient for most applications. For better input voltage filtering, this value can be increased. See Table 6 for input capacitor recommendations. Equivalent parts can also be used.

Table 6. Input and Output Capacitance Selection

CAPACITANCE VOLTAGE RATING MANUFACTURER PART NUMBER SIZE
22 µF 16 V Taiyo Yuden EMK325BY226MM 1206
22 µF 6.3 V Taiyo Yuden JMK316BJ226 1206

Compensation

From Table 2, it can be seen that the recommended values for C9 and R9 when VI = 5 V are 2.2 nF and 0 Ω respectively, and that a feedforward zero at 11.2 kHz must be added.

Rearranging Equation 7 yields Equation 20.

Equation 20. TPS65150-Q1 EQN_13_SLVS576.gif

Inserting fco = 11.2 kHz and R1 = 820 kΩ yields .

TPS65150-Q1 EQN_14_SLVS576.gif

In this case, a standard value of 22 pF was used.

Negative Charge Pump

Choosing the Output Capacitance

Rearranging Equation 9 and inserting the application parameters, the minimum recommended value of C3 is given by Equation 21.

Equation 21. TPS65150-Q1 EQN_04_SLVS576.gif

In this application, a capacitor of 330 nF was used to allow the same value to be used for all charge pump capacitors.

Choosing the Flying Capacitance

A minimum flying capacitance of 100 nF is recommended. In this application, a capacitor of 330 nF was used to allow the same value to be used for all charge pump capacitors.

Choosing the Feedback Resistors

The ratio of R3 to R4 required to generate an output voltage of –5 V is given by Equation 22.

Equation 22. TPS65150-Q1 EQN_05_SLVS576.gif

Values of R3 = 620 kΩ and R4 = 150 kΩ generate a nominal output voltage of –5.014 V and load the REF pin with only 8 µA.

Choosing the Diodes

The average forward current in D2 and D3 is equal to the output current and therefore a maximum of 20 mA. The peak repetitive forward current in D2 and D3 is equal to twice the output current and therefore less than 40 mA.

The BAT54S comprises two Schottky diodes in a small SOT-23 package and easily meets the current requirements of this application.

Positive Charge Pump

Choosing the Flying Capacitance

A minimum flying capacitor of 330 nF is recommended.

Choosing the Output Capacitance

Rearranging Equation 10 and inserting the application parameters yields Equation 23.

Equation 23. TPS65150-Q1 EQN_45_SLVS576.gif

In this application, a nominal value of 330 nF was used to allow the same value to be used for all charge pump capacitors.

Choosing the Feedback Resistors

Rearranging Equation 8 and inserting the application parameters yields Equation 24.

Equation 24. TPS65150-Q1 EQN_47_SLVS576.gif

Standard values of 1 MΩ and 56 kΩ result in a nominal output voltage of 22.89 V.

Choosing the Diodes

The average forward current in D4 and D5 is equal to the output current and therefore a maximum of 20 mA. The peak repetitive forward current in D4 and D5 is equal to twice the output current and therefore less than 40 mA.

Gate Voltage Shaping

Rearranging Equation 13 and inserting I(ADJ) = 200 µA and slope = 10 V/µs yields Equation 25.

Equation 25. TPS65150-Q1 EQN_22_SLVS576.gif

The closest standard value for C10 is 22 pF.

Power-On Sequencing

Rearranging Equation 12 and inserting td1 = td2 = 1 ms and Vref2 = 1.213 V, yields Equation 26.

Equation 26. TPS65150-Q1 EQN_23_SLVS576.gif

10 nF is the closest standard value.

Fault Delay

Rearranging Equation 14 and inserting td(FDLY) = 45 ms yields Equation 27.

Equation 27. TPS65150-Q1 EQN_48_SLVS576.gif

100 nF is a standard value.

Application Curves

TPS65150-Q1 AppPerf_01_SLVS576.png
I(VGH) = 0 mA I(VGL) = 0 mA
Figure 18. Boost Converter Efficiency (V(VS) = 10 V, I(VGH) = I(VGL) = 0 mA)
TPS65150-Q1 AppPerf_03_SLVS576.png
I(VGH) = 0 mA I(VGL) = 0 mA
Figure 20. Boost Converter Efficiency (V(VS) = 15 V, I(VGH) = I(VGL) = 0 mA)
TPS65150-Q1 AppPerf_05_SLVS576.gif
Figure 22. Boost Converter Operation (Nominal Load)
TPS65150-Q1 AppPerf_07_SLVS576.gif Figure 24. Boost Converter Load Transient Response
TPS65150-Q1 AppPerf_09_SLVS576.gif Figure 26. Power-On Sequencing
TPS65150-Q1 AppPerf_11_SLVS576.gif Figure 28. Gate Voltage Shaping
TPS65150-Q1 AppPerf_13_SLVS576.png
Figure 30. Negative Charge Pump Load Regulation
TPS65150-Q1 AppPerf_15_SLVS576.png
Figure 32. Positive Charge Pump Load Regulation (×3)
TPS65150-Q1 AppPerf_02_SLVS576.png
I(VGH) = 0 mA I(VGL) = 0 mA
Figure 19. Boost Converter Efficiency (V(VS) = 13.5 V, I(VGH) = I(VGL) = 0 mA)
TPS65150-Q1 AppPerf_04_SLVS576.png
Figure 21. Boost Converter Switching Frequency
TPS65150-Q1 AppPerf_06_SLVS576.gif
Figure 23. Boost Converter Operation (Light Load)
TPS65150-Q1 AppPerf_08_SLVS576.gif Figure 25. Boost Converter Soft Start
TPS65150-Q1 AppPerf_10_SLVS576.gif Figure 27. Power-On Sequencing With External Isolation MOSFET
TPS65150-Q1 AppPerf_12_SLVS576.gif Figure 29. Adjustable Fault Detection Time
TPS65150-Q1 AppPerf_14_SLVS576.png
Figure 31. Positive Charge Pump Load Regulation (×2)
TPS65150-Q1 AppPerf_16_SLVS576.png
Figure 33. VCOM Buffer Load Regulation

System Examples

TPS65150-Q1 Schem_04_SLVS576.gif Figure 34. Notebook LCD Supply Powered from a 2.5-V Rail
TPS65150-Q1 Schem_02_SLVS576.gif Figure 35. Monitor LCD Supply Powered from a 5-V Rail
TPS65150-Q1 Schem_03_SLVS576_landscape.gif Figure 36. Typical Isolation and Short Circuit Protection Switch for V(VS) Using Q1 and Gate Drive Signal (GD)