SLAU880C December   2022  – May 2024 ULC1001

 

  1.   1
  2.   Abstract
  3.   Trademarks
  4. 1General Texas Instruments High Voltage Evaluation (TI HV EVM) User Safety Guidelines
  5. 2Introduction
  6. 3Getting Started
    1. 3.1 Evaluation Kit Contents
    2. 3.2 Connection Procedure
    3. 3.3 GUI Setup
  7. 4System Overview
    1. 4.1 System ISR Period
    2. 4.2 System Drive Voltage
    3. 4.3 System Calibration
      1. 4.3.1 DC Bias Calibration
      2. 4.3.2 Temperature Calibration
      3. 4.3.3 Auto Sense Calibration
      4. 4.3.4 Cleaning and Power Calibration
    4. 4.4 System Cleaning
    5. 4.5 System Diagnostics
  8. 5GUI Overview
    1. 5.1 GUI Top Level Layout
      1. 5.1.1 North Pane
      2. 5.1.2 South Pane
      3. 5.1.3 Center Pane
    2. 5.2 High Level Page
      1. 5.2.1 Burst Parameters
      2. 5.2.2 Calibration Settings
        1. 5.2.2.1 Voltage and Current Sense Circuitry
      3. 5.2.3 Cleaning Mode Settings
        1. 5.2.3.1 Auto-Cleaning
        2. 5.2.3.2 Water Cleaning
        3. 5.2.3.3 Deice Cleaning
        4. 5.2.3.4 Mud Cleaning Mode
      4. 5.2.4 Power and Diagnostic Settings
    3. 5.3 Register Map Page
    4. 5.4 I2C Configuration Page
    5. 5.5 GUI Functions
      1. 5.5.1 Monitor Communication Status
      2. 5.5.2 Load and Save Configuration Files
        1. 5.5.2.1 MSP430 Firmware Programming
      3. 5.5.3 Re-initialize System
      4. 5.5.4 Fault and Flag Monitoring and Clearing
      5. 5.5.5 Run Calibration
      6. 5.5.6 Run Cleaning Modes
      7. 5.5.7 Run Diagnostic Mode
      8. 5.5.8 Run Abort
      9. 5.5.9 Script Recording
  9. 6Hardware Design Files
    1. 6.1 Schematics
    2. 6.2 PCB Layouts
    3. 6.3 Bill of Materials (BOM)
  10. 7Revision History

6.3 Bill of Materials (BOM)

Table 6-1 ULC1001-DRV290X EVM Bill of Materials
Designator Quantity Description Package Reference Part Number Manufacturer Value
C1, C6 2 CAP, CERM, 0.01uF, 50V, +/- 10%, X7R, AEC-Q200 Grade 1, 0402 0402 CGA2B3X7R1H103K050BB TDK 0.01uF
C2, C7 2 CAP, CERM, 1uF, 50V, +/- 10%, X7R, AEC-Q200 Grade 1, 0805 0805 CGA4J3X7R1H105K125AB TDK 1uF
C3, C5, C20, C22, C38, C45 6 CAP, CERM, 0.1uF, 50V, +/- 10%, X7R, AEC-Q200 Grade 1, 0603 0603 CGA3E2X7R1H104K080AA TDK 0.1uF
C4, C8 2 CAP, CERM, 18pF, 50V,+/- 5%, C0G/NP0, 0402 0402 CL05C180JB5NNNC Samsung Electro-Mechanics 18pF
C9, C11 2 CAP, CERM, 10pF, 50V, +/- 5%, C0G/NP0, AEC-Q200 Grade 1, 0402 0402 CGA2B2C0G1H100D050BA TDK 10pF
C10, C50 2 CAP, CERM, 1uF, 16V, +/- 10%, X5R, 0402 0402 EMK105BJ105KVHF Taiyo Yuden 1uF
C12 1 CAP, CERM, 4.7µF, 25V,+/- 10%, X7R, AEC-Q200 Grade 1, 1206 1206 GCM31CR71E475KA55L MuRata 4.7uF
C15, C51, C53, C54, C55 5 CAP, CERM, 0.1µF, 16V,+/- 10%, X7R, 0402 0402 EMK105B7104KV-F Taiyo Yuden 0.1uF
C16, C52 2 CAP, CERM, 0.22µF, 10V,+/- 10%, X7R, AEC-Q200 Grade 1, 0402 0402 LMK105B7224KVHF Taiyo Yuden 0.22uF
C17, C18, C32, C33, C41 5 CAP, CERM, 0.1uF, 100V, +/- 10%, X7R, 0603 0603 GRM188R72A104KA35J MuRata 0.1uF
C21 1 47µF ±10% 16V Ceramic Capacitor X6S 1210 (3225 Metric) 1210 GRT32EC81C476KE13L Murata
C23 1 CAP, CERM, 0.47uF, 10V, +/- 10%, X7R, 0603 0603 C0603C474K8RACTU Kemet 0.47uF
C24, C27 2 CAP, CERM, 1uF, 25V, +/- 10%, X7R, AEC-Q200 Grade 1, 0603 0603 GCM188R71E105KA64D MuRata 1uF
C25, C26 2 CAP, CERM, 22µF, 25V,+/- 10%, X7R, 1210 1210 CL32B226KAJNFNE Samsung Electro-Mechanics 22uF
C28, C29, C30, C31 4 CAP, CERM, 10µF, 50V,+/- 10%, X7R, 1210 1210 CL32B106KBJNNWE Samsung Electro-Mechanics 10uF
C34, C35 2 CAP, CERM, 0.01uF, 100V, +/- 10%, X7R, AEC-Q200 Grade 1, 0603 0603 CGA3E2X7R2A103K080AA TDK 0.01uF
C36 1 0.15µF ±20% 10V Ceramic Capacitor X7R 0402 (1005 Metric) 0402 CGA2B1X7R1A154M050BC TDK
C37 1 CAP, CERM, 1000pF, 25V, +/- 10%, X7R, AEC-Q200 Grade 1, 0201 0201 CGA1A2X7R1E102K030BA TDK 1000pF
C39 1 Multilayer Ceramic Capacitor 0.047uF 10V 10% 0402 Paper T/R 0402 LMF105B7473KVHF Taiyo Yuden
C40 1 CAP, CERM, 1800pF, 10V, +/- 10%, X7R, 0201 0201 GRM033R71A182KA01D MuRata 1800pF
C42 1 CAP, CERM, 100pF, 100V, +/- 5%, C0G/NP0, AEC-Q200 Grade 1, 0603 0603 GCM1885C2A101JA16D MuRata 100pF
C43 1 CAP, CERM, 10µF, 25V,+/- 10%, X7R, AEC-Q200 Grade 1, 1206 1206 CGA5L1X7R1E106K160AE TDK 10uF
C44 1 CAP, CERM, 2.2uF, 50V, +/- 10%, X7R, AEC-Q200 Grade 1, 0805 0805 CGA4J3X7R1H225K125AB TDK 2.2uF
C46 1 CAP, CERM, 0.1µF, 50V,+/- 10%, X7R, AEC-Q200 Grade 1, 0402 0402 CGA2B3X7R1H104K050BD TDK 0.1uF
C47, C48 2 CAP, CERM, 10µF, 10V,+/- 10%, X7R, AEC-Q200 Grade 1, 0805 0805 GCJ21BR71A106KE01L MuRata 10uF
C49 1 CAP, CERM, 0.1µF, 16V,+/- 5%, X7R, AEC-Q200 Grade 1, 0402 0402 GCM155R71C104JA55D MuRata 0.1uF
C56 1 CAP, CERM, 1000pF, 50V, +/- 5%, C0G/NP0, 0402 0402 C1005NP01H102J050BA TDK 1000pF
C57 1 CAP, CERM, 10µF, 16V,+/- 20%, X5R, 0805 0805 885012107014 Wurth Elektronik 10uF
C60 1 CAP, CERM, 47nF ±10% 450V X7T SMD 0805 0805 C2012X7T2W473K125AA TDK 47nF
D1 1 Diode Schottky 45V 30A Surface Mount FlatPAK (5x6) FlatPAK5x6 V30K45-01HM3/H Vishay
D2 1 LED, Blue, SMD 1.6x0.8mm LTST-C193TBKT-5A Lite-On Blue
D3 1 LED, Green, SMD 1.6x0.8mm LTST-C193KGKT-5A Lite-On Green
D4, D5, D6 3 LED, Red, SMD Red 0805 LED LTST-C170KRKT Lite-On Red
D7 1 Diode, Zener, 5.6V, 500mW, SOD-123 SOD-123 MMSZ5232B-7-F Diodes Inc. 5.6V
D8 1 LED, Green, SMD 0805 LED LTST-C171GKT Lite-On Green
H1, H2, H3, H4 4 MACHINE SCREW PAN PHILLIPS M3 M3 Screw RM3X8MM 2701 APM HEXSEAL
H5, H6, H7, H8 4 Standoff, Hex, 12mm, M3, Aluminum Aluminum M3 12mm Hex Standoff 24434 Keystone
INCLK_EXT, MSP_CLK_OUT, VDD 3 Test Point, Miniature, White, TH White Miniature Testpoint 5002 Keystone
IRQZ, SDZ 2 Test Point, Multipurpose, Red, TH Red Multipurpose Testpoint 5010 Keystone Electronics
J1 1 Header (shrouded), 100mil, 5x2, Gold, TH TH, 10-Leads, Body 8.5x20mm, Pitch 2.54mm XG4C-1031 Omron Electronic Components
J2 1 USB - micro AB - Receptacle Connector 5 Position Surface Mount, Right Angle; Through Hole CONN_USB_7MM50_5MM90 0475901001 Molex
J3 1 Receptacle, 50mil, 6x1, Gold, R/A, TH 6x1 Receptacle LPPB061NGCN-RC Sullins Connector Solutions
J4 1 Power Jack, mini, 2.5mm OD, R/A, TH Jack, 14.5x11x9mm RAPC712X Switchcraft
J5, J6 2 Terminal Block, 5.08mm, 2x1, TH Terminal Block, 5.08mm, 2x1, TH 039544-3002 Molex
J7 1 Header, 2.54mm, 10x2, Gold, TH Header, 2.54mm, 10x2, TH PRPC010DAAN-RC Sullins Connector Solutions
J8, J10 2 Connector Header Through Hole 2 position 0.050" (1.27mm) HDR2 M50-3530242 Harwin
J9 1 Header, 100mil, 3x2, Gold, TH Sullins 100mil, 2x3, 230 mil above insulator PBC03DAAN Sullins Connector Solutions
J11 1 Header, 1.27mm, 3x1, Gold, SMT Header, 1.27mm, 3x1, SMT GRPB031VWTC-RC Sullins Connector Solutions
L1, L2 2 22µH Shielded Drum Core, Wirewound Inductor 2.5A 170mOhm Max Nonstandard SMT2_7MM3_6MM6 SRP7050TA-220M Bourns 22uH
L3 1 Inductor, Shielded, Composite, 6.8uH, 18.5A, 0.01ohm, SMD Inductor, 11.3x10x10mm XAL1010-682MEB Coilcraft 6.8uH
L4 1 Inductor, Shielded, Composite, 10uH, 0.61A, 0.56ohm, SMD XPL2010 XPL2010-103MLB Coilcraft 10uH
LBL1 1 Thermal Transfer Printable Labels, 0.650" W x 0.200" H - 10,000 per roll PCB Label 0.650 x 0.200 inch THT-14-423-10 Brady
Q1 1 MOSFET, N-CH, 60V, 71A, AEC-Q101, SO-8FL SO-8FL NVMFS5C670NL ON Semiconductor 60V
R1, R2 2 RES SMD 2K OHM 0.1% 1/16W 0402 0402 ERA-2AEB202X Panasonic
R3, R4 2 RES, 422 k, 0.1%, 0.1 W, 0603 0603 RT0603BRD07422KL Yageo America 422k
R5, R6 2 RES, 6.04 k, 0.1%, 0.063 W, 0402 0402 ERA-2AEB6041X Panasonic 6.04k
R7, R9 2 1.3 MOhms ±0.1% 0.125W, 1/8W Chip Resistor 0603 (1608 Metric) Anti-Sulfur, Automotive AEC-Q200 Thin Film 0603 MCT0603MD1304BP500 Vishay Dale 1.3M
R8, R10 2 Res Thin Film 0402 6.34K Ohm 0.1% 1/16W ±25ppm/°C Molded SMD Paper T/R 0402 RT0402BRD076K34L Yageo 6.34k
R11, R22, R27, R42 4 RES, 10.0 k, 1%, 0.063 W, 0402 0402 RC0402FR-0710KL Yageo America 10.0k
R12, R18 2 RES, 294 k, 0.1%, 0.1 W, 0603 0603 RT0603BRD07294KL Yageo America 294k
R13, R19 2 RES, 0, 5%, 0.1 W, 0603 0603 RC0603JR-070RL Yageo 0
R14 1 1 Ohms ±1% 2W Chip Resistor Wide 2512 (6432 Metric), 1225 Automotive AEC-Q200 Thick Film 2512 RCL12251R00FKEG Vishay Dale
R15, R16 2 RES, 2.2 k, 5%, 0.063 W, AEC-Q200 Grade 0, 0402 0402 CRCW04022K20JNED Vishay-Dale 2.2k
R17 1 RES, 22.0 k, 1%, 0.1 W, 0603 0603 RC0603FR-0722KL Yageo 22.0k
R20, R21, R34 3 RES, 499, 1%, 0.063 W, AEC-Q200 Grade 0, 0402 0402 CRCW0402499RFKED Vishay-Dale 499
R23, R39 2 RES, 100 k, 1%, 0.1 W, 0402 0402 ERJ-2RKF1003X Panasonic 100k
R24 1 RES, 10.0, 1%, 0.1 W, AEC-Q200 Grade 0, 0603 0603 CRCW060310R0FKEA Vishay-Dale 10.0
R26 1 RES, 20.5 k, 1%, 0.063 W, AEC-Q200 Grade 0, 0402 0402 CRCW040220K5FKED Vishay-Dale 20.5k
R28 1 RES, 150, 1%, 0.063 W, AEC-Q200 Grade 0, 0402 0402 CRCW0402150RFKED Vishay-Dale 150
R29 1 RES, 665, 1%, 0.063 W, AEC-Q200 Grade 0, 0402 0402 CRCW0402665RFKED Vishay-Dale 665
R30 1 RES, 100, 1%, 0.1 W, 0402 0402 ERJ-2RKF1000X Panasonic 100
R31 1 RES, 100 k, 1%, 0.1 W, AEC-Q200 Grade 0, 0603 0603 CRCW0603100KFKEA Vishay-Dale 100k
R32 1 RES, 48.7 k, 1%, 0.063 W, AEC-Q200 Grade 0, 0402 0402 CRCW040248K7FKED Vishay-Dale 48.7k
R33 1 RES, 0.005, 1%, 3 W, AEC-Q200 Grade 0, 2512 2512 CRE2512-FZ-R005E-3 Bourns 0.005
R35 1 3.48 kOhms ±1% 0.1W, 1/10W Chip Resistor 0603 (1608 Metric) Automotive AEC-Q200, Moisture Resistant Thick Film 0603 RK73H1JTTD3481F KOA Speer 3.48k
R36 1 Res Thick Film 0201 2.26K Ohm 1% 1/20W ±200ppm/°C Molded SMD SMD T/R 0201 ERJ-1GNF2261C Panasonic Electronic Components
R37 1 Res Thick Film 0402 825K Ohm 1% 1/10W ±100ppm/°C Molded SMD Punched Carrier T/R 0402 ERJ-2RKF8253X Panasonic
R38, R55 2 RES, 499, 1%, 0.1 W, 0603 0603 CRCW0603499RFKEAC Vishay-Dale 499
R40, R41, R43, R44 4 RES, 10 k, 5%, 0.063 W, AEC-Q200 Grade 0, 0402 0402 CRCW040210K0JNED Vishay-Dale 10k
R45, R46 2 RES, 27.4, 1%, 0.1 W, 0603 0603 RC0603FR-0727R4L Yageo 27.4
R47, R48 2 RES, 0, 5%, 0.1 W, AEC-Q200 Grade 0, 0402 0402 ERJ-2GE0R00X Panasonic 0
R49 1 RES, 1.40 k, 1%, 0.063 W, 0402 0402 CRCW04021K40FKED Vishay-Dale 1.40k
R50 1 RES, 1.0M, 5%, 0.063W, AEC-Q200 Grade 0, 0402 0402 CRCW04021M00JNED Vishay-Dale 1.0Meg
R51 1 RES, 100, 1%, 0.063 W, 0402 0402 CRCW0402100RFKED Vishay-Dale 100
R52, R53 2 RES, 0, 5%, 0.125 W, AEC-Q200 Grade 0, 0805 0805 ERJ-6GEY0R00V Panasonic 0
R56 1 RES, 47 k, 5%, 0.063 W, AEC-Q200 Grade 0, 0402 0402 CRCW040247K0JNED Vishay-Dale 47k
S1 1 Switch, SPST, Off-On, 10A, 125V, TH 15.01x19mm SRB22A2FBBNN Conergy
S2 1 Switch, SPDT, Slide, On-On, 2 Pos, 0.1A, 12 VDC, R/A, SMD 7.2x4mm AYZ0102AGRLC C&K Components
S3 1 Switch, SPST-NO, Off-Mom, 0.05A, 12 VDC, SMD 6x3.5mm EVQ-5PN04K Panasonic
S4, S5, S6, S7 4 Switch, SPST-NO, Off-Mom, 0.05A, 12V, SMT 6x6mm TL3301AF160QJ E-Switch
S8 1 Switch, Tactile, SPST-NO, 0.05A, 12V, SMT Switch, 4.4x2x2.9 mm TL1015AF160QG E-Switch
SCL, SDA 2 Test Point, Multipurpose, Orange, TH Orange Multipurpose Testpoint 5013 Keystone Electronics
SH14, SH15 2 1.27mm, 2 Pos. Female Jumper Socket, Handle Shunt, Black CONN_SHUNT2 M50-2000005 Harwin
SH-J1, SH-J2, SH-J3, SH-J4, SH-J5, SH-J6, SH-J7, SH-J8, SH-J9, SH-J10, SH-J11, SH-J12, SH-J13 13 Shunt, 100mil, Gold plated, Black Shunt SNT-100-BK-G Samtec 1x2
TP1, TP2 2 Test Point, Multipurpose, Green, TH Green Multipurpose Testpoint 5126 Keystone
U1 1 Configurable Ultrasonic PWM Driver With I/V Sense Amplifiers VQFN-HR32 ULC1001RQTR Texas Instruments
U2 1 Lens Cleaner Transducer Driver HTSSOP44 DRV2901DDVR Texas Instruments
U3 1 Automotive Grade 2.2MHz Wide Input Non-synchronous Boost Controller, DSS0012C (WSON-12) DSS0012C LM5155QDSSRQ1 Texas Instruments
U4 1 LMR36503/06-Q1 Wide Input 60V Synchronous, DC-DC Buck Converter, RPE0009A (VQFN-9) RPE0009A LMR36503MSC3RPETQ1 Texas Instruments
U5 1 50mA, 3V to 50V, Micropower, Low-Dropout Linear Regulator, DGN0008B (VSSOP-8) DGN0008B TPS79801QDGNRQ1 Texas Instruments
U6 1 Automotive Catalog Single Inverter, DCK0005A, LARGE T&R DCK0005A SN74LVC1G04QDCKRQ1 Texas Instruments
U7 1 Mixed Signal Microcontroller, RGZ0048A (VQFN-48) RGZ0048A MSP430F5510IRGZR Texas Instruments
U8 1 512K I2C Serial EEPROM, DFN-8 DFN-8 24FC512-I/MF Microchip
U9 1 4-Channel ESD Protection Array for High-Speed Data Interfaces, DRY0006A (USON-6) DRY0006A TPD4E004DRYR Texas Instruments
Y1 1 10MHz XO (Standard) CMOS Oscillator 3.3V Enable/Disable 4-SMD, No Lead SMT_XTAL_2MM0_1MM6 LFSPXO071190REEL IQD
Y2 1 Crystal, 24.000MHz, 18pF, SMD 3.2x0.8x2.5mm ABM8-24.000MHZ-B2-T Abracon Corporation