TIDUES0E June   2019  – April 2024 TMS320F28P550SJ , TMS320F28P559SJ-Q1

 

  1.   1
  2.   Description
  3.   Resources
  4.   Features
  5.   Applications
  6.   6
  7. 1System Description
    1. 1.1 Key System Specifications
  8. 2System Overview
    1. 2.1 Block Diagram
    2. 2.2 Highlighted Products
      1. 2.2.1  UCC21710
      2. 2.2.2  UCC14141-Q1
      3. 2.2.3  AMC1311
      4. 2.2.4  AMC1302
      5. 2.2.5  OPA320
      6. 2.2.6  AMC1306M05
      7. 2.2.7  AMC1336
      8. 2.2.8  TMCS1133
      9. 2.2.9  TMS320F280039C
      10. 2.2.10 TLVM13620
      11. 2.2.11 ISOW1044
      12. 2.2.12 TPS2640
    3. 2.3 System Design Theory
      1. 2.3.1 Dual Active Bridge Analogy With Power Systems
      2. 2.3.2 Dual-Active Bridge – Switching Sequence
      3. 2.3.3 Dual-Active Bridge – Zero Voltage Switching (ZVS)
      4. 2.3.4 Dual-Active Bridge - Design Considerations
        1. 2.3.4.1 Leakage Inductor
        2. 2.3.4.2 Soft Switching Range
        3. 2.3.4.3 Effect of Inductance on Current
        4. 2.3.4.4 Phase Shift
        5. 2.3.4.5 Capacitor Selection
          1. 2.3.4.5.1 DC-Blocking Capacitors
        6. 2.3.4.6 Switching Frequency
        7. 2.3.4.7 Transformer Selection
        8. 2.3.4.8 SiC MOSFET Selection
      5. 2.3.5 Loss Analysis
        1. 2.3.5.1 SiC MOSFET and Diode Losses
        2. 2.3.5.2 Transformer Losses
        3. 2.3.5.3 Inductor Losses
        4. 2.3.5.4 Gate Driver Losses
        5. 2.3.5.5 Efficiency
        6. 2.3.5.6 Thermal Considerations
  9. 3Circuit Description
    1. 3.1 Power Stage
    2. 3.2 DC Voltage Sensing
      1. 3.2.1 Primary DC Voltage Sensing
      2. 3.2.2 Secondary DC Voltage Sensing
        1. 3.2.2.1 Secondary Side Battery Voltage Sensing
    3. 3.3 Current Sensing
    4. 3.4 Power Architecture
      1. 3.4.1 Auxiliary Power Supply
      2. 3.4.2 Gate Driver Bias Power Supply
      3. 3.4.3 Isolated Power Supply for Sense Circuits
    5. 3.5 Gate Driver Circuit
    6. 3.6 Additional Circuitry
    7. 3.7 Simulation
      1. 3.7.1 Setup
      2. 3.7.2 Running Simulations
  10. 4Hardware, Software, Testing Requirements, and Test Results
    1. 4.1 Required Hardware and Software
      1. 4.1.1 Hardware
      2. 4.1.2 Software
        1. 4.1.2.1 Getting Started With Software
        2. 4.1.2.2 Pin Configuration
        3. 4.1.2.3 PWM Configuration
        4. 4.1.2.4 High-Resolution Phase Shift Configuration
        5. 4.1.2.5 ADC Configuration
        6. 4.1.2.6 ISR Structure
    2. 4.2 Test Setup
    3. 4.3 PowerSUITE GUI
    4. 4.4 LABs
      1. 4.4.1 Lab 1
      2. 4.4.2 Lab 2
      3. 4.4.3 Lab 3
      4. 4.4.4 Lab 4
      5. 4.4.5 Lab 5
      6. 4.4.6 Lab 6
      7. 4.4.7 Lab 7
    5. 4.5 Test Results
      1. 4.5.1 Closed-Loop Performance
  11. 5Design Files
    1. 5.1 Schematics
    2. 5.2 Bill of Materials
    3. 5.3 Altium Project
    4. 5.4 Gerber Files
    5. 5.5 Assembly Drawings
  12. 6Related Documentation
    1. 6.1 Trademarks
  13. 7Terminology
  14. 8About the Author
  15. 9Revision History

4.4.7 Lab 7

In this setup, the DC source is connected to secondary side and the resistive load is connected to primary side. The design is operated with closed-current loop in the reverse direction.

Compile the project by selecting 7: Closed Loop Current with Resistive Load, Sec to Prim Power Flow in the drop-down menu of Project Options from PowerSUITE GUI. Make sure current and voltage limits are set per operating conditions.

#if DAB_LAB == 7
#define DAB_CONTROL_RUNNING_ON C28X_CORE
#define DAB_POWER_FLOW DAB_POWER_FLOW_SEC_PRI
#define DAB_INCR_BUILD DAB_CLOSED_LOOP_BUILD
#define DAB_TEST_SETUP DAB_TEST_SETUP_RES_LOAD
#define DAB_PROTECTION DAB_PROTECTION_ENABLED
#define DAB_CONTROL_MODE  DAB_CURRENT_MODE
#define DAB_SFRA_TYPE  1
#define DAB_SFRA_AMPLITUDE (float32_t)DAB_SFRA_INJECTION_AMPLITUDE_LEVEL1
#endif

  • Test Setup for Lab 7 (Closed Current Loop - Iprim - Reverse power flow)
    1. Run the project by clicking the green run button in CCS.
    2. Populate the required variables in the watch window by loading JavaScript setupdebugenv_lab7.js in the scripting console.
      TIDA-010054 Lab 7 - Watch View Figure 4-48 Lab 7 - Watch View
    3. Enable fans and relays by writing "1" into DAB_enableFan and DAB_enableRelay.
    4. Enable PWM by writing “1” to the DAB_clearTrip variable in the watch view.
    5. Check if the DAB_vPrimSensed_Volts, DAB_iPrimSensed_Amps, DAB_vSecSensed_Volts, and DAB_iSecSensed_Amps variables are updating periodically.
    6. Set the output voltage by writing to DAB_iPrimRef_Volts (in this example –3 A).
    7. Enable closed loop operation by writing “1” to the DAB_closeGvLoop variable. The controller automatically adjusts the phase shift , depending upon the operating conditions to generate primary output current to match with that of DAB_iPrimRef_Volts.
    8. Now the secondary side voltage and DAB_iPrimRef_Volts can be increased in steps and the control behavior can be observed.
  • Frequency response of closed loop current
    1. Follow the same steps as in Lab 4.
      TIDA-010054 Lab 7 - SFRA Open Loop Plot for the Closed Current Loop With Reverse Power Flow
      Test Condition: VIN = 350 V, VOUT = 550 V, IOUT = 9 A.
      VIN refers to secondary side voltage, VOUT and IOUT refer to primary side voltage and current in reverse direction (DAB_IprimSensed_Amps = –9 A).
      Figure 4-49 Lab 7 - SFRA Open Loop Plot for the Closed Current Loop With Reverse Power Flow

      The same controller and gains as in Lab 4 are used.