PMP41133

Automotive 800V to 48V-300W μDC-DC converter reference design

PMP41133

Design files

Overview

This reference design demonstrates a half-bridge LLC converter with an input voltage range from 450V to 800 (950V) by using the UCC256612. The design implements HV start-up and isolated gate driver, UCC5350 for 800 (950V) operation. The design replaces the optocoupler with an opto- emulator ISOM8110 to mitigate the signal degradation by current transfer ratio (CTR) over time. The design is an excellent choice for automotive μDC-DC and data center AUX applications.

Features
  • Wide input operation voltage ranges from 450V to 800V (950V) by dedicated LLC controller
  • > 96% full load efficiency with Schottky Rectifier in secondary side
  • HV start-up circuit to lower the loss after system power-on
  • Capability to drive low side-SiC FET directly
  • Adaptive dead time control to minimize the conduction of 3rd quadrant current
  • Opto-emulator design to mitigate signal degradation by CTR over time
Output voltage options PMP41133.1
Vin (Min) (V) 450
Vin (Max) (V) 800
Vout (Nom) (V) 48
Iout (Max) (A) 6.5
Output Power (W) 312
Isolated/Non-Isolated Isolated
Input Type DC
Topology Half Bridge- LLC
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
SLVT255.PDF (2516 KB)

Test results for the reference design, including efficiency graphs, test prerequisites and more

SLVMFA1.PDF (331 KB)

Detailed overview of design layout for component placement

SLVMFA3.PDF (173 KB)

Complete listing of design components, reference designators, and manufacturers/part numbers

SLVMFA2.ZIP (1763 KB)

Files used for 3D models or 2D drawings of IC components

SLVC972.ZIP (2532 KB)

Design file that contains information on physical board layer of design PCB

SLVMFA0.PDF (1596 KB)

PCB layer plot file used for generating PCB design layout

SLVMF99.PDF (400 KB)

Detailed schematic diagram for design layout and components

Products

Includes TI products in the design and potential alternatives.

AC/DC controllers

UCC25661-Q1Automotive, high density, Wide VIN and VOUT LLC controller with IPPC

Data sheet: PDF | HTML
Isolated gate drivers

UCC5350-Q1Automotive, 10A single-channel basic/reinforced isolated gate driver, miller clamp or split output

Data sheet: PDF | HTML
Opto-emulators

ISOM8110-Q1Automotive, DC-input transistor-output single-channel opto-emulator with 100% to 155% CTR

Data sheet: PDF | HTML
Shunt voltage references

ATL432LI-Q1Automotive, high-bandwidth, low-IQ programmable shunt regulator (pinout: RKA)

Data sheet: PDF | HTML

Technical documentation

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Top documentation Type Title Format options Date
* Test report Automotive 800V to 48V-300W μDC-DC Converter Reference Design PDF | HTML Jul 29, 2026

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