SLYY193C january   2023  – april 2023 LMQ61460-Q1 , TPS54319 , TPS62088 , TPS82671 , UCC12040 , UCC12050

 

  1.   At a glance
  2.   Authors
  3.   3
  4.   What is power density?
  5.   What limits power density?
  6.   What limits power density: switching losses
  7.   Key limiting factor No. 1: charge-related losses
  8.   Key limiting factor No. 2: reverse-recovery losses
  9.   Key limiting factor No. 3: turn-on and turn-off losses
  10.   What limits power density: thermal performance
  11.   How to break through power density barriers
  12.   Switching loss innovations
  13.   Package thermal innovations
  14.   Advanced circuit design innovations
  15.   Integration innovations
  16.   Conclusion
  17.   Additional resources

The trend toward higher power density has been present in the industry for decades and is projected to continue. Figure 1 shows the reduction in converter size over time for 6-A to 10-A power modules. Technological advancements can result in substantial leaps in size reduction or power output capabilities. Each solid line represents a new generation of technology and demonstrates the associated gains in power density.

GUID-20220826-SS0I-NJVV-HK60-FLPMT3LVHHGL-low.svg Figure 1 Reduction in power module size over time with new technology generations.

Advances in power density often go hand in hand with developments in other areas like efficiency or cost. Generally speaking, fundamental improvements in power-conversion efficiency enable solution size reductions. Such reductions then have a ripple effect, achieving cost savings through less physical material, fewer components, better cost structures, more solution integration and a lower total cost of ownership.