TIDUF28 November   2023

 

  1.   1
  2.   Description
  3.   Resources
  4.   Features
  5.   Applications
  6.   6
  7. 1System Description
    1. 1.1 Key System Specifications
  8. 2System Overview
    1. 2.1 Block Diagram
    2. 2.2 Highlighted Products
      1. 2.2.1 LMG3422R030
      2. 2.2.2 ISO7741
      3. 2.2.3 AMC1306M05
      4. 2.2.4 AMC1035
      5. 2.2.5 TPSM560R6H
      6. 2.2.6 TPSM82903
  9. 3System Design Theory
    1. 3.1 Power Switches
      1. 3.1.1 GaN-FET Selection Criterion
      2. 3.1.2 HVBUS Decoupling and 12-V Bootstrap Supply
      3. 3.1.3 GaN_FET Turn-on Slew Rate Configuration
      4. 3.1.4 PWM Input Filter and Dead-Time Calculation
      5. 3.1.5 Signal Level Shifting
      6. 3.1.6 LMG3422R030 Fault Reporting
      7. 3.1.7 LMG3422R030 Temperature Monitoring
    2. 3.2 Phase Current Sensing
      1. 3.2.1 Shunt
      2. 3.2.2 AMC1306M05 Analog Input-Filter
      3. 3.2.3 AMC1306M05 Digital Interface
      4. 3.2.4 AMC1306M05 Supply
    3. 3.3 DC-Link (HV_BUS) Voltage Sensing
    4. 3.4 Phase Voltage Sensing
    5. 3.5 Control Supply
    6. 3.6 MCU Interface
  10. 4Hardware, Software, Testing Requirements, and Test Results
    1. 4.1 Hardware Requirements
      1. 4.1.1 PCB
      2. 4.1.2 MCU Interface
    2. 4.2 Software Requirements
    3. 4.3 Test Setup
      1. 4.3.1 Precautions
      2. 4.3.2 Test Procedure
    4. 4.4 Test Results
      1. 4.4.1 24-V Input Control Supply
      2. 4.4.2 Propagation Delay PWM to Phase Voltage Switch Node
      3. 4.4.3 Switch Node Transient at 320-VDC Bus Voltage
      4. 4.4.4 Phase Voltage Linearity and Distortion at 320 VDC and 16-kHz PWM
      5. 4.4.5 Inverter Efficiency and Thermal Characteristic
        1. 4.4.5.1 Efficiency Measurements
        2. 4.4.5.2 Thermal Analysis and SOA Without Heat Sink at 320 VDC and 16-kHz PWM
  11. 5Design and Documentation Support
    1. 5.1 Design Files
      1. 5.1.1 Schematics
      2. 5.1.2 BOM
      3. 5.1.3 PCB Layout Recommendations
        1. 5.1.3.1 Layout Prints
      4. 5.1.4 Altium Project
      5. 5.1.5 Gerber Files
      6. 5.1.6 Assembly Drawings
    2. 5.2 Tools and Software
    3. 5.3 Documentation Support
    4. 5.4 Support Resources
    5. 5.5 Trademarks
  12. 6About the Author

MCU Interface

The TIDA-010255 offers two options to connect to a MCU:

  1. Connect to a C2000 MCU controlCARD, such as the F28379D development kit for C2000™ Delfino MCU controlCARD™ to headers J1 and J2
  2. Connect to an external MCU to headers J6, J7, J8, J9, and J11

The pin assignment with connectors J1 and J2 is shown in Table 4-1. The table also includes the corresponding I/O signals based on the F28379D control card. All I/O pins are 3.3-V I/O, and only the supply voltage provided to the F28379D controlCARD is 5 V.

Rows where no pin was connected (for example, pin 15 and pin 16) are not shown – to reduce size of the table. The pins and related headers J10 and J12 are marked reserved (RSVD) and are for test and debug.

Table 4-1 C2000™ controlCARD Connector
J1–J2 PIN F28379D GPIO TIDA-010255 SIGNAL J1-J2 PIN F28379D TIDA-010255 SIGNAL

7

GND

GND

8

TDI

9

A0

J10-2 (RSVD)

10

GND

GND

11

A1

V_PHASE_W

12

B0

V_PHASE_W

13

GND

GND

14

B1

J10-3 (RSVD)

17

A3

18

B2

V_PHASE_V

19

GND

GND

20

B3

V_PHASE_U

21

A4

J12-3 (RSVD)

22

GND

GND

23

A5

J12-2 (RSVD)

24

B4

TOP_TEMP_V

25

A14

26

B5

BOT_TEMP_V

29

GND

GND

30

D1

31

C2

V_PHASE_V

32

RSV

35

GND

GND

36

D3

37

C4

38

GND

GND

45

VREFHI

46

GND

GND

47

GND

GND

48

5 V

5 V

49

EPWM1A

TOP_FET_V

50

EPWM3A

TOP_FET_W

51

EPWM1B

BOT_FET_V

52

EPWM3B

BOT_FET_W

53

GPIO-2

54

EPWM4A

TOP_FET_U

55

GPIO-3

56

EPWM4B

BOT_FET_U

57

GPIO-8

58

EPWM7A

MCU_CLK_VDC_FB

59

GPIO-9

60

EPWM7B

MCU_CLK_VDC

61

GPIO-10

62

EPWM6A

MCU_CLK_I_FB

63

GPIO-11

64

EPWM6B

MCU_CLK_I

65

GND

GND

66

RSV

83

GND

GND

84

5 V

5 V

89

GPIO-40

GPIO_EN

90

GPIO-44

97

GND

GND

98

5 V

5 V

99

SD1_D1

VOUT_DCLink

100

GPIO-54

101

SD1_C1

MCU_CLK_VDC_FB

102

GPIO-55

103

SD1_D2

IOUT_W

104

GPIO-56

105

SD1_C2

MCU_CLK_I_FB

106

GPIO-57

107

SD1_D3

IOUT_V

108

GPIO-58

109

SD1_C3

MCU_CLK_I_FB

110

GPIO-59

111

GND

GND

112

5 V

5 V

121

GPIO-35

122

GPIO-36

nOC_T

127

SD2_D4

IOUT_U

128

SD2_C4

MCU_CLK_I_FB

135

GND

GND

136

RSV

137

GPIO-70

138

GPIO-71

GaN_Fault_L

139

GPIO-72

140

GPIO-73

GaN_Fault_T

145

GPIO-78

146

GPIO-79

nOC_L

157

GND

GND

158

5 V

5 V

179

GND

GND

180

5 V

5 V

The pin assignments with connectors J6–J9 and J11 are shown in Table 4-2. Note that all pins are 3.3-V I/O signal level.

Table 4-2 External MCU Connectors Assignment J6–J9, J11

J6

Pin

J6-1

J6-2

J6-3

J6-4

J6-5

Signal

TOP_FET_V

BOT_FET_V

TOP_FET_W

BOT_FET_W

TOP_FET_U

Pin

J6-6

J6-7

J6-8

Signal

BOT_FET_U

GND

GND

J7

Pin

J7-1

J7-2

J7-3

J7-4

J7-5

Signal

V_PHASE_W

V_PHASE_V

V_PHASE_U

TOP_TEMP_V

BOT_TEMP_V

Pin

J7-6

Signal

GND

J8

Pin

J8-1

J8-2

J8-3

J8-4

J8-5

Signal

VOUT_DCLink

GND

IOUT_W

GND

IOUT_V

Pin

J8-6

J8-7

J8-8

Signal

GND

IOUT_U

GND

J9

Pin

J9-1

J9-2

J9-3

J9-4

Signal

MCU_CLK_I

GND

MCU_CLK_VDC

GND

J11

Pin

J11-1

J11-2

J11-3

J11-4

J11-5

Signal

nOC_T

GaN_Fault_L

GaN_Fault_T

nOC_L

GND