Insulation lifetime projection data is collected by using industry-standard Time Dependent Dielectric Breakdown (TDDB) test method. In this test, all pins on each side of the barrier are tied together creating a two-terminal device and high voltage applied between the two sides; See Figure 25-4 for TDDB test setup. The insulation breakdown data is collected at various high voltages switching at 60 Hz over temperature. For reinforced insulation, VDE standard requires the use of TDDB projection line with failure rate of less than 1 part per million (ppm). Even though the expected minimum insulation lifetime is 20 years at the specified working isolation voltage, VDE reinforced certification requires additional safety margin of 20% for working voltage and 50% for lifetime which translates into minimum required insulation lifetime of 30 years at a working voltage that's 20% higher than the specified value.  

Figure 25-5 shows the intrinsic capability of the isolation barrier to withstand high voltage stress over the lifetime of the device. Based on the TDDB data, the intrinsic capability of the insulation is 1500 V_RMS with a lifetime of 36 years. Other factors, such as package size, pollution degree, material group, and more, can further limit the working voltage of the component. The working voltage of DW-16 package is specified up to 1500 V_RMS and D-8 package up to 450 V_RMS. At the lower working voltages, the corresponding insulation lifetime is much longer than 36 years.

Figure 25-4 Test Setup for Insulation Lifetime Measurement

Figure 25-5 Insulation Lifetime Projection Data