SLVSHK6A March 2025 – March 2026 TPS61381-Q1
PRODUCTION DATA
The PCB layout of any DC-DC converter is critical to the excellent performance of the design. Bad PCB layout generates extra noise and therefore disrupts the operation of an otherwise good schematic design. Even if the converter regulates correctly in some preliminary tests, bad PCB layout still affects reliability and increases risk under mass production. Furthermore, the EMI performance of the regulator is dependent on the PCB layout to a great extent.
In a boost converter, the most EMI-critical PCB feature is the loop formed by the output capacitor and low side MOSFET ground. This loop carries discontinuous currents with high di/dt which generates high voltage spikes on layout parasitic inductance. Excessive transient voltages can disrupt the proper operation of the converter, affect EMI and even damage the MOSFET. In order to reduce parasitic inductance on layout, ceramic Cout need to be placed as close to Vout pin as possible (within 1mm) and low side MOSFET Q1 should be placed as close to SW pin as possible. TI also recommend a smaller Cout (100nF-1uF, 0603 package) closest to the Vout pin to bypass the high frequency noise. Avoid connecting this smaller Cout through vias.
Besides Cout loop, GND connection is also very important to avoid switching noise form affecting the IC. There are risks that the IC internal circuit get out of control or even damage if AGND is not connected correctly. Make sure that there’s a separate AGND from PGND and connect VCC, COMP , AGND pin, thermal pad to AGND. AGND need to be connected to PGND by single point (net-tie, 0ohm resistor or 10-20mil width trace). The net-tie should be connected by a separate, short trace between low side MOSFET source (PGND) and AGND pad of VCC capacitor. View Section 8.4.2 for detailed routing example on GND connection.
Place the VCC capacitor close to the VCC pin and AGND pin: This capacitor must be routed with short, wide traces to the VCC pin and AGND pin.
Make layer 2 of the PCB a ground plane: This plane operates as a noise shield and as a heat dissipation path. Using layer 2 as GND plane reduces the enclosed area of the Cout loop and reduces parasitic inductance.
Provide wide polygon pour for IL, SW, VOUT, and PGND(Low side MOSFET source): These paths must be as wide and direct as possible to reduce any voltage drops on the input or output paths of the converter to maximize efficiency.
Provide enough copper plane for proper heat sinking: Enough copper area must be applied to ensure low RθJA under heavy load and high temperature. Apply at least 4-layer board with two-ounce copper the top and bottom PCB layers. If the PCB design uses multiple copper layers (recommended), thermal vias can also be connected to the inner layer heat-spreading ground planes. Note that the package of this device dissipates heat through all pins. Wide traces can be used for all pins except where noise considerations dictate minimization of area