PMP22220

1500-W AC switch bridgeless PFC reference design

PMP22220

Design files

Overview

This reference design is an AC switch bridgeless power factor correction (PFC) that operates with continuous conduction mode (CCM). It takes universal AC-input voltage (90 VAC to 264 VAC), provides 390-V, 1000-W low-line output and 1500-W high-line output. This design uses the UCD3138 digital controller and UCC21220 isolated gate driver. This design achieves 97.1% peak efficiency at 115-VAC input and 98.3% peak efficiency at 230-VAC input. The total harmonic distortion (THD) is less than 1.2% at 115 VAC, 1000 W and less than 2% at 230 VAC, 1500 W. The power factor is greater than 0.997 for both 115 VAC and 230 VAC at full load.

Features
  • AC switch bridgeless PFC with coupled-inductor with silicon FET
  • Achieves 98.3% peak efficiency at 230-VAC input
  • Less than 1.2% THD at 115 VAC, 1-kW load and less than 2% THD at 230 VAC, 1.5k-W load
  • Board dimension 185 mm by 69 mm by 45 mm (not include MP100)
Output voltage options PMP22220.1
Vin (Min) (V) 90
Vin (Max) (V) 264
Vout (Nom) (V) 390
Iout (Max) (A) 3.9
Output Power (W) 1521
Isolated/Non-Isolated Non-Isolated
Input Type AC
Topology PFC- Boost

Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDT174.PDF (6188 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDM547.ZIP (425 K)

Detailed schematic diagram for design layout and components

TIDM548.ZIP (853 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDM549.ZIP (349 K)

Detailed overview of design layout for component placement

TIDM551.ZIP (3238 K)

Files used for 3D models or 2D drawings of IC components

TIDCFT8.ZIP (5101 K)

Design file that contains information on physical board layer of design PCB

TIDM550.ZIP (1422 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

Isolated gate drivers

UCC212204-A/6-A, 3.0-kVRMS dual-channel isolated gate driver with 8-V UVLO

Data sheet document-pdfAcrobat PDF open-in-new HTML
Buck converters (integrated switch)

TPS621633V-17V 1A Step-Down Converters with DCS-Control™

Data sheet document-pdfAcrobat PDF open-in-new HTML
Digital power isolated controllers

UCD3138Highly Integrated Digital Controller for Isolated Power with 3 Feedback Loops and 8 DPWM Outputs

Data sheet document-pdfAcrobat PDF open-in-new HTML
Linear & low-dropout (LDO) regulators

LP3985150-mA, low-dropout voltage regulator with bypass & enable

Data sheet document-pdfAcrobat PDF open-in-new HTML
PWM controllers

UCC3813-4Economy low power BICMOS 1MHz current mode PWM with 12.5V/8.3V UVLO, 50% duty cycle, 0C to 70C

Data sheet document-pdfAcrobat PDF open-in-new HTML
Precision op amps (Vos<1mV)

OPA2330Dual, 1.8V, 35µA, microPower, Precision, Zero Drift CMOS Op Amp ;

Data sheet document-pdfAcrobat PDF open-in-new HTML
Series voltage references

REF20258-ppm/°C drift, low-power, dual-output Vref & Vref/2 voltage reference

Data sheet document-pdfAcrobat PDF open-in-new HTML

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Software

Support software

PMP22220 Software – TIDCFW3.ZIP (5230 K)

Technical documentation

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Type Title Date
* Test report 1500-W AC Switch Bridgeless PFC Reference Design Apr. 07, 2020

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