TIDA-00443

230V, 900W, PFC with 98% Efficiency for Inverter Fed Drives Reference Design

TIDA-00443

Design files

Overview

TIDA-00443 is a 900W power factor regulator converter designed for inverter fed BLDC/PMSM motor based appliances. This reference design is a continuous conduction mode boost converter implemented using UCC28180 PFC controller and with all the necessary protections built-in. The design supports a wide AC input range from 195 VAC to 270 VAC and offers very high efficiency of >97%, over wide operating loads from 50% to 100%.

The boost follower configuration utilized in TIDA-00443 aids in reducing switching losses in the PFC regulator as well as in downstream inverter/converter. This reference design delivers an efficiency of ~98%, in boost follower configuration. In comparison to fixed voltage operation, this boost follower configuration saves an additional power of 5.2 W at 230 VAC and full load.

TIDA-00443 has been designed to meet the IEC-61000-2-3 iTHD limits of both Class A and Class D norms. In addition the design improves overall system performance with lower bus ripple, lower bus capacitance, lower RMS currents, and built-in front end protections. Hardware is designed and tested to pass conducted emissions, surge, and EFT as per EN55014 requirements for household appliances.

Features
  • Wide operating input range of 195 VAC to 270 VAC
  • Designed to drive wide range of inverter fed motors and downstream DC/DC converters up to 900W.
  • High power factor > 0.99 and less than 5% THD from medium-to-full load (50-100%). Meets Current THD regulations as per IEC 61000-3-2 Class A and Class D at both 10% and 100% load.
  • High efficiency of > 97% at full load over entire operating voltage range and thus eliminates need for external cooling up to 55oC ambient operation.
  • Built-in Boost follower output option provides improved efficiency (~98%). It aids in efficiency improvement of down-stream inverter and in effective reduction of DC Bus capacitance as compared to conventional solution with variable AC input.
  • Meets the requirements of Conducted Emissions standard – EN55011 class A, EFT norm IEC6000-4-4, and Surge norm IEC61000-4-5.

A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDU962B.PDF (2497 K)

Reference design overview and verified performance test data

TIDREM3.PDF (251 K)

Detailed schematic diagram for design layout and components

TIDREM4.PDF (103 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDCA81.ZIP (678 K)

Tool for calculating critical component values required in the reference design

TIDREM5.PDF (64 K)

Detailed overview of design layout for component placement

TIDREM7.ZIP (1471 K)

Files used for 3D models or 2D drawings of IC components

TIDCA80.ZIP (385 K)

Design file that contains information on physical board layer of design PCB

TIDREM6.PDF (1671 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

Power factor correction (PFC) controllers

UCC2818018-kHz-250-kHz CCM PFC controller with enhanced startup & transient response

Data sheet document-pdfAcrobat PDF open-in-new HTML
Low-side drivers

UCC27517A4-A/4-A single-channel gate driver with 5-V UVLO and negative input voltage handling

Data sheet document-pdfAcrobat PDF open-in-new HTML

Technical documentation

star
= Top documentation selected by TI
No results found. Please clear your search and try again.
View all 2
Type Title Date
* Design guide 230-V, 900-W PFC With 98% Efficiency for Inverter-Fed Drives Reference Design (Rev. B) May 12, 2016
Technical article Is PFC possible without input voltage sensing? Sep. 14, 2016

Support & training

TI E2E™ forums with technical support from TI engineers

View all forum topics

Content is provided "as is" by TI and community contributors and does not constitute TI specifications. See terms of use.

If you have questions about quality, packaging or ordering TI products, see TI support. ​​​​​​​​

Videos