TIDA-00915
Three-phase, 1.25-kW, 200-VAC small form factor GaN inverter reference design for integrated drives
TIDA-00915
Overview
This reference design is a three-phase inverter with a continuous power rating of 1.25 kW at 50°C ambient and 550 W at 85°C ambient for driving 200-V AC servo motors. It features 600-V LMG3411R150 Gallium Nitride (GaN) power modules with an integrated FET and gate driver mounted on an 1.95-mm Insulated Metal Substrate (IMS) board for efficient heat dissipation. Isolation and control circuits are mounted on separate FR-4 boards - the dimensions of the design are 80 mm × 46 mm × 37 mm, including heatsink, control, isolation, and power stage. This ultra-small form factor, coupled with the ability to be natural convection fanless cooled, allows for easy integration of the drive with the motor, reducing the required cabinet space by up to 50% and cable lengths by up to 90 m in 6-axis motor applications including robotics, CNC machines, and so forth.
Features
- 600 V, 6-A LMG3411R150 GaN enables a power density of 150 W/in3 in 50°C ambient conditions up to 1.25 kW and in 85°C ambient conditions up to 550 W
- Ultra-small form factor and natural convection fanless cooling allows easy integration of the drive with the motor-saving floor space and cabling costs
- Very fast switching transition (<5 ns) with minimal switch node voltage ringing reduces EMI
- High-efficiency power stage (peak efficiency >99% at 32-kHz PWM) reduces heat-sink size
- Protection against gate undervoltage, device overcurrent, and overtemperature
Design files & products
Design files
Download ready-to-use system files to speed your design process.
Reference design overview and verified performance test data
Detailed overview of design layout for component placement
Complete listing of design components, reference designators, and manufacturers/part numbers
Files used for 3D models or 2D drawings of IC components
Design file that contains information on physical board layer of design PCB
PCB layer plot file used for generating PCB design layout
Detailed schematic diagram for design layout and components
Products
Includes TI products in the design and potential alternatives.
SN74AHC1G08 — 1-ch, 2-input 2-V to 5.5-V high-speed (9 ns) AND gate
LMG3411R150 — 600-V 150-mΩ GaN with integrated driver and cycle-by-cycle overcurrent protection
SN74LVC1G11 — 1-ch, 3-input 1.65-V to 5.5-V 32 mA drive strength AND gate
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Technical documentation
| Top documentation | Type | Title | Format options | Date |
|---|---|---|---|---|
| * | Design guide | Three-phase, 1.25-kW, 200-VAC small form factor GaN inverter reference design (Rev. A) | Mar 15, 2019 | |
| Application note | Designing With the Improved TL431LI (Rev. A) | Jun 28, 2019 | ||
| Application note | Thermal Comparison of FR-4 and Insulated Metal Substrate PCB for GaN Inverter | Jun 24, 2019 | ||
| Application note | High Voltage Half Bridge Design Guide for LMG3410 Smart GaN FET (Rev. A) | Nov 10, 2018 | ||
| Technical article | GaN reliability standards reach milestone | PDF | HTML | Sep 18, 2017 | |
| White paper | GaN power module performance advantage in DC/DC converters | Mar 2, 2015 |
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