SPRACM9B June   2019  – November 2020 TMS320F28384D , TMS320F28384S , TMS320F28386D , TMS320F28386S , TMS320F28388D , TMS320F28388S , TMS320F28P650DH , TMS320F28P650DK , TMS320F28P650SH , TMS320F28P650SK , TMS320F28P659DH-Q1 , TMS320F28P659DK-Q1 , TMS320F28P659SH-Q1

 

  1.   Trademarks
  2. 1 Introduction
    1. 1.1 Acronyms Used in This Document
  3. 2 Benefits of the TMS320F2838x MCU for High-Bandwidth Current Loop
  4. 3 Current Loops in Servo Drives
  5. 4 Outline of the Fast Current Loop Library
  6. 5 Fast Current Loop Evaluation
    1. 5.1 Evaluation Setup
      1. 5.1.1 Hardware
      2. 5.1.2 Software
      3. 5.1.3 FCL With T-Format Type Position Encoder
        1. 5.1.3.1 Connecting T-Format Encoder to IDDK
        2. 5.1.3.2 T-Format Interface Software
        3. 5.1.3.3 T-Format Encoder Latency Considerations
      4. 5.1.4 SDFM
      5. 5.1.5 Incremental System Build
  7. 6 Incremental Build Level 1
    1. 6.1 SVGEN Test
    2. 6.2 Testing SVGEN With DACs
    3. 6.3 Inverter Functionality Verification
  8. 7 Incremental Build Level 2
    1. 7.1 Setting the Overcurrent Limit in the Software
    2. 7.2 Current Sense Method
    3. 7.3 Voltage Sense Method
    4. 7.4 Setting Current Regulator Limits
    5. 7.5 Verification of Current Sense
    6. 7.6 Position Encoder Feedback
      1. 7.6.1 Speed Observer and Position Estimator
      2. 7.6.2 Verification of Position Encoder Orientation
  9. 8 Incremental Build Level 3
    1. 8.1 Observation One – PWM Update Latency
      1. 8.1.1 From the Expressions Window
      2. 8.1.2 From the Scope Plot
  10. 9 Incremental Build Level 4
    1. 9.1 Observation
  11. 10Incremental Build Level 5
  12. 11Incremental Build Level 6
    1. 11.1 Integrating SFRA Library
    2. 11.2 Initial Setup Before Starting SFRA
    3. 11.3 SFRA GUIs
    4. 11.4 Setting Up the GUIs to Connect to Target Platform
    5. 11.5 Running the SFRA GUIs
    6. 11.6 Influence of Current Feedback SNR
    7. 11.7 Inferences
      1. 11.7.1 Bandwidth Determination From Closed Loop Plot
      2. 11.7.2 Phase Margin Determination From Open Loop Plot
      3. 11.7.3 Maximum Modulation Index Determination From PWM Update Time
      4. 11.7.4 Voltage Decoupling in Current Loop
    8. 11.8 Phase Margin vs Gain Crossover Frequency
  13. 12Incremental Build Level 7
    1. 12.1 Run the Code on CPU1 to Allocate ECAT to CM
    2. 12.2 Run the Code on CM to Setup ECAT
    3. 12.3 Setup TwinCAT
    4. 12.4 Scanning for EtherCAT Devices via TwinCAT
    5. 12.5 Program ControlCard EEPROM for ESC
    6. 12.6 Running the Application
  14. 13Incremental Build Level 8
    1. 13.1 Run the Code on CPU1 to Allocate ECAT to CM
    2. 13.2 Run the Code on CM to Setup ECAT
    3. 13.3 Running the Application
  15. 14References
  16. 15Revision History

9 Incremental Build Level 4

Assuming the previous section is completed successfully, this section verifies the speed PI module and speed loop. When the motor is commanded to run, it is subjected to an initial alignment stage where the electrical angle and the position encoder angle count are set to zero. After ensuring a stable alignment, the motor starts running.

  1. Open fcl_f2838x_tmdxiddk_settings_cpu1.h and select the level 4 incremental build option by setting the BUILDLEVEL to FCL_LEVEL4 (#define BUILDLEVEL FCL_LEVEL4).
  2. The current loop regulator can be selected to be PI controller or complex controller by setting FCL_CNTLR to PI_CNTLR or CMPLX_CNTLR.
  3. Select CURRENT_SENSE to LEM_CURRENT_SENSE
  4. Select POSITION_ENCODER to QEP_POS_ENCODER or T_FORMAT_ENCODER depending on the encoder coupled to motor.
  5. Select SAMPLING_METHOD to SINGLE_SAMPLING or DOUBLE_SAMPLING. If a T-format encoder is used, select SINGLE_SAMPLING and no more than 10KHz PWM frequency. For more information, see Section 5.1.3.3.
  6. Right-click on the project name, and then click Rebuild Project. When the build is complete, click the Debug button, reset the CPU, restart, enable real-time mode, and run.

In the software, the key variables to be adjusted are summarized as follows:

  • speedRef: for changing the rotor speed in per-unit.
  • IdRef: for changing the d-axis voltage in per-unit.
  • IqRef: for changing the q-axis voltage in per-unit.

Figure 9-1 shows the implementation block diagram.

GUID-62D701D0-BB3D-49E2-B9A9-5496E4DCFD2C-low.gifFigure 9-1 Level 4 Block Diagram Showing Speed Loop With Inner FCL

The key steps are explained as follows:

  1. Set enableFlag to 1 in the watch window. The isrTicker variable is incrementally increased as seen in watch windows to confirm the interrupt is working properly.
  2. Set speedRef to 0.3 pu (or another suitable value if the base speed is different).
  3. Add pid_spd variable to the Expressions window
  4. Gradually increase voltage at variac to get an appropriate DC-bus voltage.
  5. Set runMotor to MOTOR_RUN
  6. Notice that the state machine variable (lsw) is auto-promoted in a sequence, its states are as follows:
    1. lsw = ENC_ALIGNMENT --> lock the rotor of motor into alignment with stator phase A
    2. lsw = ENC_WAIT_FOR_INDEX --> motor in run mode and waiting for the first instance of QEP index pulse (applicable with QEP encoder only)
    3. lsw = ENC_CALIBRATION_DONE --> motor in run mode - (signifies occurence of QEP index pulse and completion of calibration when QEP is used, or, completion of calibration when other encoders are used)
  7. Compare the speed (speed1.Speed) with speedRef in the watch windows with the continuous refresh feature to see whether or not it is nearly the same.
  8. To confirm this speed PID module, try different values of speedRef (positive or negative). The P, I, and D gains may be tweaked to get a satisfactory response.
  9. At a very low speed range, the performance of the speed response relies heavily on the accuracy of rotor position angle provided by position encoder.
  10. Bring the system to a safe stop by reducing the bus voltage, taking the controller out of real-time mode, and resetting. Now the motor stops.

Figure 9-2 shows flux and torque components of the stator current in the synchronous reference frame.

GUID-BFB6C44C-7E0D-4589-903E-0C3FE2EAB213-low.gifFigure 9-2 Flux and Torque Components of the Stator Current in the Synchronous Reference Frame Under 0.33-pu Step-Load and 0.3-pu Speed