SPRACT7 August   2020 TMS320F280021 , TMS320F280021-Q1 , TMS320F280023 , TMS320F280023-Q1 , TMS320F280023C , TMS320F280025 , TMS320F280025-Q1 , TMS320F280025C , TMS320F280025C-Q1 , TMS320F280040-Q1 , TMS320F280040C-Q1 , TMS320F280041 , TMS320F280041-Q1 , TMS320F280041C , TMS320F280041C-Q1 , TMS320F280045 , TMS320F280048-Q1 , TMS320F280048C-Q1 , TMS320F280049 , TMS320F280049-Q1 , TMS320F280049C , TMS320F280049C-Q1

 

  1.   Abstract
  2.   Trademarks
  3. 1Introduction
  4. 2Fundamental Theories of FOC and Current Measurement
    1. 2.1 Basic Theory of FOC
    2. 2.2 Current Sensing Technique
      1. 2.2.1 Low-Side Current Measurement
        1. 2.2.1.1 Three-Shunt Current Sensing
        2. 2.2.1.2 Dual-Shunt Current Sensing
        3. 2.2.1.3 Single-Shunt Current Sensing
  5. 3Implementation of Single-Shunt Phase Current Reconstruction
    1. 3.1 Duty Cycle Compensation
    2. 3.2 PWM Phase Shift Compensation
    3. 3.3 Current Reconstruction
  6. 4Sensorless FOC With Single-Shunt Measurement
  7. 5Hardware Consideration for Single-Shunt Current Sensing
    1. 5.1 Slew Rate
    2. 5.2 Current Sensing Circuit
  8. 6Test Results
  9. 7Summary
  10. 8References

Dual-Shunt Current Sensing

The two-shunt current measurement technique uses the principle of Kirchhoff's Current Law (KCL), which is that the sum of the currents into a single node equals zero. By measuring only two-phase currents, the third is calculated with KCL. Figure 2-5 shows a circuit for the two-shunt current measurement technique.

GUID-20200819-CA0I-V6LQ-98SN-6QQ3F1MX2LHC-low.png Figure 2-5 Dual-Shunt Measurement Circuit With Inverter

The two- and three-shunt measurement circuit has an advantage over the single-shunt circuit in that it can see circulating currents. Figure 2-6 shows an example of a switching waveform and where the analog-to-digital converter (ADC) samples the current. The PWM duty cycle for IA is almost 100% in this example, which causes the IA current to rise. The PWM for IB is about 50% duty cycle and its current stays at approximately 0 A for this period. Phase current can only be measured when the lower switch of that particular phase is conducting. In the example, IA is measureable for a very short time while IB has a long time to measure. The inherent problem of using two-shunt technique is when the measured phase is operating at PWMs near 100%. For example, when sampling IA, the measured current signal has not yet stabilized, which gives an incorrect representation of the current signal.

GUID-20200819-CA0I-KV64-GB50-HZFBR3K8S94C-low.png Figure 2-6 Sampling Current When Using Two-Shunt Measurement Technique

As the duty cycle increases, the time to measure voltage across the shunt resistor for the phase decreases and the current measurement must be quicker. As the duty cycle increases even more, the slew rate of op amps must be increased to properly capture the signal. Although the two-shunt current measurement technique lessens the speed requirement of the op amp as compared to the single-shunt measurement, there is a duty cycle where the slew rate has to be very large, but still less than the requirement for a single-shunt.

For two- and three-shunt techniques, the current being measured is bipolar. So, 0 A is now represented as half of the ADC full scale and the quantization step size doubles.