SNVAAA7 October   2024 LM5013 , LM5013-Q1 , LM5141 , LM5141-Q1 , LM5143 , LM5143-Q1 , LM5143A-Q1 , LM5145 , LM5145-Q1 , LM5146 , LM5146-Q1 , LM5148 , LM5148-Q1 , LM5149 , LM5149-Q1 , LM5190-Q1 , LM65645-Q1 , LM70660 , LM706A0 , LM706A0-Q1 , LM70840 , LM70840-Q1 , LM70860 , LM70860-Q1 , LM70880 , LM70880-Q1 , LM76003 , LM76003-Q1 , LM76005 , LM76005-Q1 , TPS54360B , TPS54360B-Q1 , TPS54560 , TPS54560B , TPS54560B-Q1 , TPS54561 , TPS54561-Q1

 

  1.   1
  2.   Abstract
  3.   Trademarks
  4. 1Introduction
  5. 2Efficiency and Thermals Comparison
  6. 3Design Size Comparison
  7. 4EMI and EMI Filter Comparison
  8. 5Other Design Considerations When Using Controllers and Converters
    1. 5.1 Power MOSFET Selection
    2. 5.2 Feature Set
    3. 5.3 Minimum On-Time for High Voltage Conversions
    4. 5.4 Power Inductor Consideration
  9. 6Summary
  10. 7References

Design Size Comparison

External FETs contribute a large amount of space on a controller design, particularly because each FET requires its own package. 80V MOSFETs typically are 5mm x 6mm in size and some 60V MOSFETs can be 3mm x 3mm. MOSFETs alone can contribute to more than 20% of a controller's total design size. Converters enable compact and power dense designs as shown between the two EVMs in Figure 3-1 and Figure 3-2

 Controller EVM Design Size
                        (LM5149-Q1)
Note: Approximately 720mm² design size
Figure 3-1 Controller EVM Design Size (LM5149-Q1)
 Converter EVM Design Size
                        (LM70880-Q1)
Note: Approximately 540mm² design size
Figure 3-2 Converter EVM Design Size (LM70880-Q1)

Saving space in the power-stage allows for either direct PCB cost savings or increases space available for other critical components. This alone can be worth the efficiency or BoM cost tradeoff of a converter design.