TIDUF86A January   2025  – July 2025

 

  1.   1
  2.   Description
  3.   Resources
  4.   Features
  5.   Applications
  6.   6
  7. 1System Description
    1. 1.1 Key System Specifications
  8. 2System Overview
    1. 2.1 Block Diagram
    2. 2.2 System Overview
    3. 2.3 Highlighted Products
      1. 2.3.1 LMG3100
      2. 2.3.2 LMR38010
      3. 2.3.3 TMP61
      4. 2.3.4 TPS7B81
      5. 2.3.5 OPA4323
  9. 3System Design Theory
    1. 3.1 Power Stage Design: Three-Phase Inverter
    2. 3.2 LMG3100 GaN-FET Power Stage
    3. 3.3 Power Management
    4. 3.4 Current-Sensing Circuit
    5. 3.5 Overcurrent Protection Circuit
    6. 3.6 Phase Voltage and DC Input Voltage Sensing
    7. 3.7 Power-Stage PCB Temperature Monitor
    8. 3.8 Interface to Host MCU
  10. 4Hardware, Testing Requirements, and Test Results
    1. 4.1 Hardware Requirements
      1. 4.1.1 TIDA-010276 PCB Overview
      2. 4.1.2 TIDA-010276 Jumper Settings
    2. 4.2 Test Setup
    3. 4.3 Test Results
      1. 4.3.1 Power Management and System Power Up and Power Down
      2. 4.3.2 GaN Inverter Switch Node Voltage
      3. 4.3.3 Switch Node Voltage Transient Response
      4. 4.3.4 Impact of PWM Frequency to DC-Bus Voltage Ripple
      5. 4.3.5 Efficiency Measurements
      6. 4.3.6 Thermal Analysis
  11. 5Design and Documentation Support
    1. 5.1 Design Files
      1. 5.1.1 Schematics
      2. 5.1.2 BOM
    2. 5.2 Tools and Software
    3. 5.3 Documentation Support
    4. 5.4 Support Resources
    5. 5.5 Trademarks
  12. 6About the Author
  13. 7Revision History

Impact of PWM Frequency to DC-Bus Voltage Ripple

The key function of the bus capacitor is to smooth the bus voltages and provide a transition current in the switch to keep the bus voltage ripple small enough to change the FET time becoming shorter, the amount of command required by the capacitor becomes smaller, so using a higher PWM switching frequency can reduce the required bus capacitance value. Typically, bus capacitors are placed as electrolytic capacitors. The following test attempts to replace electrolytic capacitors with ceramic capacitors, increasing the frequency of PWM ripple electrolytic capacitors and ceramic capacitors at different frequencies.

The following tests were taken on a working 400μF ceramic capacitor, compared with 1000μF electrolytic capacitor data.


TIDA-010276 Electrolytic Capacitors
                        Ripple Current and Ripple Voltage at 8kHz PWM, 10A

Figure 4-18 Electrolytic Capacitors Ripple Current and Ripple Voltage at 8kHz PWM, 10A

TIDA-010276 Ceramic Capacitors Ripple
                        Current and Ripple Voltage at 8kHz PWM, 10A

Figure 4-20 Ceramic Capacitors Ripple Current and Ripple Voltage at 8kHz PWM, 10A

TIDA-010276 Electrolytic Capacitors
                        Ripple Current and Ripple Voltage at 80kHz PWM, 10A

Figure 4-19 Electrolytic Capacitors Ripple Current and Ripple Voltage at 80kHz PWM, 10A

TIDA-010276 Ceramic Capacitors Ripple
                        Current and Ripple Voltage at 80kHz PWM, 10A

Figure 4-21 Ceramic Capacitors Ripple Current and Ripple Voltage at 80kHz PWM, 10A

As the results show, as the frequency increases, the ripple on the bus decreases, so capacitors with smaller capacitance can be used. But ceramic capacitors have significantly larger voltage ripple at low frequencies. Because the actual capacitance of this 10μF ceramic capacitor is only 4μF at a voltage of 36V (from the GRM32EC72A106KE05 data sheet), the actual effective capacitances corresponding to the 400μF ceramic capacitors is 160μF. When the PWM frequency increases to 80kHz, the voltage ripple of a 400μF ceramic capacitor (160μF effective capacitances) and an 1000μF electrolytic capacitor is similar. Therefore, the ultra-low switching loss of GaN can be used to increase the PWM frequency to 80kHz. At the same time, the electrolytic capacitor can be replaced with a ceramic capacitor of the same capacity to achieve a smaller size.


TIDA-010276 Ceramic Capacitors Ripple
                        Current Change From 8kHz to 10kHz

Figure 4-22 Ceramic Capacitors Ripple Current Change From 8kHz to 10kHz

TIDA-010276 Ceramic Capacitors Ripple
                        Voltage Change From 8kHz to 10kHz

Figure 4-23 Ceramic Capacitors Ripple Voltage Change From 8kHz to 10kHz