PMP23461

GaN-based 4kW bidirectional CLLLC converter reference design

PMP23461

Design files

Overview

The PMP23461 reference design is a 4kW, bidirectional, CLLLC converter. The design employs a full-bridge CLLLC converter with synchronous rectification. The CLLLC utilizes both frequency and phase modulation to regulate the output across the required regulation range. The design uses a single processing core inside a TMS320F28388D microcontroller to control CLLLC. Synchronous rectification is implemented by the same microcontroller with Rogowski coil current sensors. High density is achieved through the use of highspeed GaN switches (LMG3522). The CLLLC runs with a variable frequency from 250kHz to 800kHz.

Features
  • 4kW, bidirectional, CLLLC converter
  • Peak system efficiency of 96.5% with an openframe power density of 2kW/L
  • In-built frequency response analyzer (SFRA) for verification and design of control loops
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDMEB1.PDF (462 KB)

Detailed overview of design layout for component placement

TIDMEB3.PDF (168 KB)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDMEB2.ZIP (17958 KB)

Files used for 3D models or 2D drawings of IC components

TIDCGY8.ZIP (1473 KB)

Design file that contains information on physical board layer of design PCB

TIDMEB0.PDF (2949 KB)

PCB layer plot file used for generating PCB design layout

TIDMEA9.PDF (513 KB)

Detailed schematic diagram for design layout and components

Products

Includes TI products in the design and potential alternatives.

Automotive powertrain, zonal & chassis control MCUs

TMS320F280039C-Q1Automotive C2000™ 32-bit MCU 120-MHz 384-KB flash, FPU, TMU with CLA, CLB, AES and CAN-FD

Data sheet: PDF | HTML
Gallium nitride (GaN) power stages

LMG3522R030-Q1Automotive 650-V 30-mΩ GaN FET with integrated driver, protection and temperature reporting

Data sheet: PDF | HTML
High-speed op amps (GBW ≥ 50 MHz)

TLV365-Q1Automotive 50-MHz single-supply operational amplifier with rail-to-rail input and output

Data sheet: PDF | HTML
Real-time digital power MCUs

TMS320F28388DC2000™ 32-bit MCU w/ connectivity manager, 2x C28x+CLA CPU, 1.5-MB flash, FPU64, CLB, ENET, EtherCAT

Data sheet: PDF | HTML

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