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TIDA-01600

Smart brake control and diagnostics reference design for servo drives and robotics

Design files

TIDA-01600

Design files

Overview

This reference design implements safe brake control functionality in servo drives as per IEC EN 61800-5-2 by providing two channel output signals to control an external holding brake. The holding brake will be latched when the power supply is cut off and released when voltage is applied to the coil. This is accomplished by enabling/disabling the smart electronic load switches that supply power to the coil. This reference design also includes diagnostic features for detecting various faults, ensuring safe operation. TIDA-01600 uses the C2000 Launchpad to generate the brake control signals and to perform the diagnostics functionality.

Features
  • Implementing safe brake control meeting the requirements as specified in the EN 61800-5-2
  • 24V rated holding brakes with current of up to 2A can be controlled via isolated control signals
  • Dual switch control enhancing safe operation
  • Self-diagnostics features covering open load detection and over current protection
  • High side switch failure detection
  • Rapid application of the holding brake by fast reduction of the holding brake current
  • Optional reduction of voltage at holding brake output to reduce power consumption
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Design files & products

Design files

Download ready-to-use system files to speed your design process.

download Design guide — TIDA-01600
TIDUDR4.PDF (4527 KB)

Reference design overview and verified performance test data

download Assembly drawing — TIDA-01600
TIDRVF3.PDF (153 KB)

Detailed overview of design layout for component placement

download Bill of materials (BOM) — TIDA-01600
TIDRVF2.PDF (48 KB)

Complete listing of design components, reference designators, and manufacturers/part numbers

download CAD/CAE symbol — TIDA-01600
TIDRVF5.ZIP (1747 KB)

Files used for 3D models or 2D drawings of IC components

download Gerber file — TIDA-01600
TIDCEG4.ZIP (1355 KB)

Design file that contains information on physical board layer of design PCB

download PCB layout — TIDA-01600
TIDRVF4.PDF (778 KB)

PCB layer plot file used for generating PCB design layout

download Schematic — TIDA-01600
TIDRVF1.PDF (275 KB)

Detailed schematic diagram for design layout and components

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Start development

Hardware development

Development kit

LAUNCHXL-F28027 — C2000 Piccolo LaunchPad

This reference design implements safe brake control functionality in servo drives as per IEC EN 61800-5-2 by providing two channel output signals to control an external holding brake. The holding brake will be latched when the power supply is cut off and released when voltage is applied to the (...)
Supported products & hardware

Supported products & hardware

Hardware development
Reference design
TIDA-00366 — Reference design for reinforced isolation 3-phase inverter with current, voltage and temp protection TIDA-01415 — 100-W, High-Resolution, 16-bit Color-Tunable, 0.15% Dimmable RGBW LED Luminaire Reference Design TIDA-01599 — TÜV SÜD-assessed safe torque off (STO) reference design for industrial drives (IEC 61800-5-2) TIDA-01600 — Smart brake control and diagnostics reference design for servo drives and robotics TIDA-01621 — Smart Holding Brake Controller Reference Design with Current Regulation for Servo Drives & Robotics
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LAUNCHXL-F28027 — C2000 Piccolo LaunchPad

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Hardware development
Reference design
TIDA-00366 — Reference design for reinforced isolation 3-phase inverter with current, voltage and temp protection TIDA-01415 — 100-W, High-Resolution, 16-bit Color-Tunable, 0.15% Dimmable RGBW LED Luminaire Reference Design TIDA-01599 — TÜV SÜD-assessed safe torque off (STO) reference design for industrial drives (IEC 61800-5-2) TIDA-01600 — Smart brake control and diagnostics reference design for servo drives and robotics TIDA-01621 — Smart Holding Brake Controller Reference Design with Current Regulation for Servo Drives & Robotics
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Technical documentation

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* Design guide Smart Brake Control and Diagnostics Ref Design for Servo Drives and Robotics Jan 18, 2018

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