TIDM-1AXISMTR-PFC-5X

Single-axis Motor Control Reference Design with Integrated Power Factor Correction

TIDM-1AXISMTR-PFC-5X

Design files

Overview

This refernce design demonstrates best practices for integrating both single axis motor control and power factor correction (PFC) into a single microcontroller. This practice is popular when designing variable frequency compressors, particularly for HVAC systems. This implementation is optimized to perform using a sensorless Field Oriented Control (FOC) algorithm to drive a permanent magnet synchronous motor (PMSM) and two phase interleaved PFC on the TMS320F2805x microcontroller. The FOC algorithm maintains efficiency in a wide range of speeds and takes into consideration torque changes with transient phases by processing a dynamic model of the motor.

Features
  • Includes reference circuit for a 3-Phase inverter stage, up to 350V DC input voltage and 1KW maximum load for both sensored and sensorless control of ACI, PMSM or BLDC motors
  • Includes a power factor correction stage rated for 600W that can operate up to 96% efficiency
  • Includes an AC rectifier stage rated for 600W that can generate the DC Bus voltage or provide the input for the PFC stage present on the board
  • Integrated communication with the kit over CAN or UART
  • Four analog pins available to obsrve the system variables on an oscilloscope for debug
  • Includes overcurrent protection and PWM trip zone protection for IPM faults

Design files & products

Design files

Download ready-to-use system files to speed your design process.

SPRUI28.PDF (4898 K)

Reference design overview and verified performance test data

TIDRGV9.PDF (427 K)

Detailed schematic diagram for design layout and components

TIDRGW0.PDF (31 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDCAW2.ZIP (134 K)

Design file that contains information on physical board layer of design PCB

TIDRGW1.ZIP (740 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

C2000 real-time microcontrollers

TMS320F28050C2000™ 32-bit MCU with 60-MHz, 32-kb flash, PGAs, 2 MSPS ADC

Data sheet document-pdfAcrobat PDF
C2000 real-time microcontrollers

TMS320F28051C2000™ 32-bit MCU with 60 MHz, 64 KB flash, PGAs, 2 MSPS ADC

Data sheet document-pdfAcrobat PDF
C2000 real-time microcontrollers

TMS320F28052C2000™ 32-bit MCU with 60 MHz, 64 KB flash, PGAs, 3.75 MSPS ADC

Data sheet document-pdfAcrobat PDF
C2000 real-time microcontrollers

TMS320F28052-Q1Automotive C2000™ 32-bit MCU with 60 MHz, 64 KB flash, PGAs, 3.75 MSPS ADC

Data sheet document-pdfAcrobat PDF
C2000 real-time microcontrollers

TMS320F28052FC2000™ 32-bit MCU with 60 MHz, 64 KB flash, InstaSPIN-FOC, PGAs

Data sheet document-pdfAcrobat PDF
C2000 real-time microcontrollers

TMS320F28052F-Q1Automotive C2000™ 32-bit MCU with 60 MHz, 64 KB flash, InstaSPIN-FOC, PGAs

Data sheet document-pdfAcrobat PDF
C2000 real-time microcontrollers

TMS320F28052MC2000™ 32-bit MCU with 60 MHz, 64 KB flash, InstaSPIN-MOTION, PGAs

Data sheet document-pdfAcrobat PDF
C2000 real-time microcontrollers

TMS320F28052M-Q1Automotive C2000™ 32-bit MCU with 60 MHz, 64 KB flash, InstaSPIN-MOTION, PGAs

Data sheet document-pdfAcrobat PDF
C2000 real-time microcontrollers

TMS320F28053C2000™ 32-bit MCU with 60 MHz, 64 KB flash, CLA, PGAs, 3.75 MSPS ADC

Data sheet document-pdfAcrobat PDF
C2000 real-time microcontrollers

TMS320F28054C2000™ 32-bit MCU with 60 MHz, 128 KB flash, PGAs

Data sheet document-pdfAcrobat PDF
C2000 real-time microcontrollers

TMS320F28054-Q1Automotive C2000™ 32-bit MCU with 60 MHz, 128 KB flash, PGAs

Data sheet document-pdfAcrobat PDF
C2000 real-time microcontrollers

TMS320F28054FC2000™ 32-bit MCU with 60 MHz, 128 KB flash, InstaSPIN-FOC, PGAs

Data sheet document-pdfAcrobat PDF
C2000 real-time microcontrollers

TMS320F28054F-Q1Automotive C2000™ 32-bit MCU with 60 MHz, 128 KB flash, InstaSPIN-FOC, PGAs

Data sheet document-pdfAcrobat PDF
C2000 real-time microcontrollers

TMS320F28054MC2000™ 32-bit MCU with 60 MHz, 128 KB flash, InstaSPIN-MOTION, PGAs

Data sheet document-pdfAcrobat PDF
C2000 real-time microcontrollers

TMS320F28054M-Q1Automotive C2000™ 32-bit MCU with 60 MHz, 128 KB flash, InstaSPIN-MOTION, PGAs

Data sheet document-pdfAcrobat PDF
C2000 real-time microcontrollers

TMS320F28055C2000™ 32-bit MCU with 60 MHz, 128 KB flash, CLA, PGAs

Data sheet document-pdfAcrobat PDF
Low-side drivers

UCC275245-A/5-A dual-channel gate driver with 5-V UVLO, enable, and 1-ns delay Matching

Data sheet document-pdfAcrobat PDF open-in-new HTML

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Software

Support software

Single Axis Motor PFC 5X Software — TIDCAX0.ZIP (18755 K)

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Technical documentation

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* Design guide Single-Axis Motor Control and PFC Kit Hardware Reference Guide Jun. 15, 2015
Application note Single-Axis Motor Control With Integrated PFC Application Note Jun. 11, 2015

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