TIDA-00643

4.4 V to 30 V, 15 A, High Performance Brushless DC Drone Propeller Controller Reference Design

TIDA-00643

Design files

Overview

The TIDA-00643 reference design is a 4.4 to 30 V brushless DC motor controller for high power drones, quadcopter, propeller, fan, and pump applications. It uses the Texas Instrument’s DRV8305 brushless DC motor gate driver, CSD17573Q5B 30V NexFET power MOSFETs, TPD4E05U06 TVS protection IC, C2000 motor control MCU, and LMR16006 3.3 V buck converter. It utilizes InstaSPINTM-FOC for sensorless field oriented motor control and commands the motor speed through an external reference signal from a central controller. This design is focused on demonstrating a highly efficient and high power BLDC motor system.

Features
  • 4.4 to 30 V input voltage range
  • 15 A RMS, 23 A peak output current capability
  • Ultra small form factor (L x W): 2.2" x 1.0"
  • Onboard 3.3 V, 0.6 A buck converter
  • Motor control through InstaSPIN-FOC sensorless field oriented control
  • Wide array of system protection features included MOSFET overcurrent and supply undervoltage protection

Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDUAK1.PDF (14975 K)

Reference design overview and verified performance test data

TIDRHG6.PDF (447 K)

Detailed schematic diagram for design layout and components

TIDRHG7.PDF (218 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDRHG8.PDF (201 K)

Detailed overview of design layout for component placement

TIDRHH0.ZIP (411 K)

Files used for 3D models or 2D drawings of IC components

TIDCB13.ZIP (1290 K)

Design file that contains information on physical board layer of design PCB

TIDRHG9.PDF (1296 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

Brushless DC (BLDC) motor drivers

DRV830545-V max 3-phase smart gate driver with current shunt amplifiers & SPI

Data sheet document-pdfAcrobat PDF open-in-new HTML
Buck converters (integrated switch)

LMR16006SIMPLE SWITCHER® 4V to 60V, 600mA Step-Down Regulator with Low Iq

Data sheet document-pdfAcrobat PDF open-in-new HTML
C2000 real-time microcontrollers

TMS320F28027FC2000™ 32-bit MCU with 60 MHz, 64 KB flash, InstaSPIN-FOC

Data sheet document-pdfAcrobat PDF
C2000 real-time microcontrollers

TMS320F28027F-Q1Automotive C2000™ 32-bit MCU with 60 MHz, 64 KB flash, InstaSPIN-FOC

Data sheet document-pdfAcrobat PDF
ESD & surge protection ICs

TPD4E05U06Quad 0.5-pF, 5.5-V, ±12-kV ESD protection diode for USB, HDMI & High Speed Interfaces

Data sheet document-pdfAcrobat PDF open-in-new HTML
N-channel MOSFETs

CSD17573Q5B30-V, N channel NexFET™ power MOSFET, single SON 5 mm x 6 mm, 1.45 mOhm

Data sheet document-pdfAcrobat PDF open-in-new HTML

Start development

Software

Support software

TIDA-00643 MotorWare Modifications Software – TIDCB14.ZIP (56 K)

Technical documentation

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* Design guide High-Performance Brushless DC Propeller Controller Design Guide Sep. 09, 2015

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