SLVSHA1C September   2024  – August 2025 TPS1685

PRODUCTION DATA  

  1.   1
  2. Features
  3. Applications
  4. Description
  5. Device Comparison Table
  6. Pin Configuration and Functions
  7. Specifications
    1. 6.1 Absolute Maximum Ratings
    2. 6.2 ESD Ratings
    3. 6.3 Recommended Operating Conditions
    4. 6.4 Thermal Information
    5. 6.5 Electrical Characteristics
    6. 6.6 Logic Interface
    7. 6.7 Timing Requirements
    8. 6.8 Switching Characteristics
    9. 6.9 Typical Characteristics
  8. Detailed Description
    1. 7.1 Overview
    2. 7.2 Functional Block Diagram
    3. 7.3 Feature Description
      1. 7.3.1  Undervoltage Protection
      2. 7.3.2  Insertion Delay
      3. 7.3.3  Overvoltage Protection
      4. 7.3.4  Inrush Current, Overcurrent, and Short-Circuit Protection
        1. 7.3.4.1 Slew rate (dVdt) and Inrush Current Control
          1. 7.3.4.1.1 Start-Up Time Out
        2. 7.3.4.2 Steady-State Overcurrent Protection (Circuit-Breaker)
        3. 7.3.4.3 Active Current Limiting During Start-Up
        4. 7.3.4.4 Short-Circuit Protection
      5. 7.3.5  Analog Load Current Monitor (IMON)
      6. 7.3.6  Mode Selection (MODE)
      7. 7.3.7  Parallel Device Synchronization (SWEN)
      8. 7.3.8  Stacking Multiple eFuses for Unlimited Scalability
        1. 7.3.8.1 Current Balancing During Start-Up
      9. 7.3.9  Analog Junction Temperature Monitor (TEMP)
      10. 7.3.10 Overtemperature Protection
      11. 7.3.11 Fault Response and Indication (FLT)
      12. 7.3.12 Power Good Indication (PG)
      13. 7.3.13 Output Discharge
      14. 7.3.14 FET Health Monitoring
      15. 7.3.15 Single Point Failure Mitigation
        1. 7.3.15.1 IMON Pin Single Point Failure
        2. 7.3.15.2 IREF Pin Single Point Failure
        3. 7.3.15.3 ITIMER Pin Single Point Failure
    4. 7.4 Device Functional Modes
  9. Application and Implementation
    1. 8.1 Application Information
      1. 8.1.1 Single Device, Standalone Operation
      2. 8.1.2 Multiple Devices, Parallel Connection
    2. 8.2 Typical Application: 54V Power Path Protection in Data Center Servers
      1. 8.2.1 Design Requirements
      2. 8.2.2 Detailed Design Procedure
      3. 8.2.3 Application Curves
    3. 8.3 Power Supply Recommendations
      1. 8.3.1 Transient Protection
      2. 8.3.2 Output Short-Circuit Measurements
    4. 8.4 Layout
      1. 8.4.1 Layout Guidelines
      2. 8.4.2 Layout Example
  10. Device and Documentation Support
    1. 9.1 Documentation Support
      1. 9.1.1 Related Documentation
    2. 9.2 Receiving Notification of Documentation Updates
    3. 9.3 Support Resources
    4. 9.4 Trademarks
    5. 9.5 Electrostatic Discharge Caution
    6. 9.6 Glossary
  11. 10Revision History
  12. 11Mechanical, Packaging, and Orderable Information

Package Options

Refer to the PDF data sheet for device specific package drawings

Mechanical Data (Package|Pins)
  • VMA|23
Thermal pad, mechanical data (Package|Pins)
Orderable Information

Detailed Design Procedure

  • Selecting the CDVDT capacitor to control the output slew rate and start-up time

    A capacitor (CDVDT) must be added at the DVDT pin to GND to set the required value of slew rate. Equation 19 is used to compute the value of CDVDT.

    Equation 19. C D V D T n F = 50 V I N V / T s s m s

    To get slew rate of 1V/ms , as per above equation we get CDVDT as 50nF. Keep the nearby standard value of 47nF.

  • Selecting the RIREF resistor to set the reference voltage for overcurrent protection.

    . Equation 20 is used to calculate the value of RIREF.

    Equation 20. V I R E F = I I R E F × R I R E F

    In this design example, VIREF is set at 1V. With IIREF = 25µA (typical), calculate the target RIREF to be 40kΩ. The closest standard value of RIREF is 40.2kΩ with 0.1% tolerance and power rating of 100mW. For improved noise immunity, place a 100pF ceramic capacitor from the IREF pin to GND.

    Note:

    Maintain VIREF within the recommended voltage to verify the proper operation of overcurrent detection circuit.

Selecting the RIMON resistor to set the overcurrent (circuit-breaker) and fast-trip thresholds during steady-state

TPS1686x eFuse responds to the output overcurrent conditions during steady-state by turning off the output after a user-adjustable transient fault blanking interval. This eFuse continuously senses the total system current (IOUT) and produces a proportional analog current output (IIMON) on the IMON pin. This generates a voltage (VIMON) across the IMON pin resistor (RIMON) in response to the load current, which is defined as Equation 21.

Equation 21. V I M O N = I O U T × G I M O N × R I M O N

GIMON is the current monitor gain (IIMON : IOUT), whose typical value is 18.2µA/A. The overcurrent condition is detected by comparing the VIMON against the VIREF as a threshold. The circuit-breaker threshold during steady-state (IOCP) can be calculated using Equation 22.

Equation 22. I O C P = V I R E F G I M O N × R I M O N

In this design example, IOCP is considered as 10A, and RIMON can be calculated to be 5.5kΩ with GIMON as 18.2µA/A and VIREF as 1V. The nearest value of RIMON is 5.6kΩ with 0.1% tolerance and power rating of 100mW. For noise reduction, place a 22pF ceramic capacitor across the IMON pin and GND.

  • Selecting the CITIMER capacitor to set the overcurrent blanking timer

An appropriate capacitor must be connected at the ITIMER pin to ground of the primary or standalone device to adjust the duration for which the load transients above the circuit-breaker threshold are allowed. The transient overcurrent blanking interval can be calculated using Equation 23.

Equation 23. t I T I M E R m s = C I T I M E R n F × V I T I M E R V I I T I M E R μ A

Where tITIMER is the transient overcurrent blanking timer and CITIMER is the capacitor connected between ITIMER pin of the device and GND. IITIMER = 2µA (typical) and ΔVITIMER = 1..55V (typical). A 4.7nF capacitor with 10% tolerance and DC voltage rating of 25V is used as the CITIMER for the device in this design.

  • Selecting the resistors to set the undervoltage lockout threshold

    The undervoltage lockout (UVLO) threshold is adjusted by employing the external voltage divider network of R1 and R2 connected between IN, EN/UVLO, and GND pins of the device as described in undervoltage protection section. The resistor values required for setting up the UVLO threshold are calculated using Equation 24.

    Equation 24. V I N U V = V U V L O R R 1 + R 2 R 2

    To minimize the input current drawn from the power supply, TI recommends using higher resistance values for R1 and R2. From the device electrical specifications, UVLO rising threshold VUVLO(R) = 1.2V. From the design requirements, VINUVLO = 46V. First choose the value of R1 = 3.74MΩ and use Equation 24 to calculate R2 = 100kΩ. Use the closest standard 1 % resistor values: R1 = 3.74MΩ and R2 = 100kΩ. For noise reduction, place a 100pF ceramic capacitor across the EN/UVLO pin and GND.

  • Selecting the resistors to set the overvoltage lockout threshold

    The overvoltage lockout (OVLO) threshold is adjusted by employing the external voltage divider network of R3 and R4 connected between IN, OVLO, and GND pins of the device as described in the overvoltage protection section. The resistor values required for setting up the OVLO threshold are calculated using below equation.

    Equation 25. V I N O V = V O V L O R R 3 + R 4 R 4

    To minimize the input current drawn from the power supply, TI recommends using higher resistance values for R3 and R4. From the device electrical specifications, OVLO rising threshold VOVLO(R) = 1.17V. From the design requirements, VINOVLO = 60V. First choose the value of R1 = 5.11MΩ and use Equation 24 to calculate R3 = 101kΩ. Use the closest standard 1% resistor values: R3 = 5.11MΩ and R4 = 102kΩ. For noise reduction, place a 10pF ceramic capacitor across the OVLO pin and GND.

  • Selecting the R-C filter between VIN and VDD

    VDD pin is intended to power the internal control circuitry of the eFuse with a filtered and stable supply, not affected by system transients. Therefore, use an R (150Ω) – C (0.22µF) filter from the input supply (IN pin) to the VDD pin. This helps to filter out the supply noises and to hold up the controller supply during severe faults such as short-circuit at the output. In a parallel chain, this R-C filter must be employed for each device.

  • Selecting the pullup resistors and power supplies for FLT,

    FLT is the open drain output. If these logic signal is used, the signal must be pulled up to an appropriate supply rail voltage through 33kΩ pullup resistances.

  • Selection of TVS diode at input and Schottky diode at output

    In the case of a short circuit and overload current limit when the device interrupts a large amount of current instantaneously, the input inductance generates a positive voltage spike on the input, whereas the output inductance creates a negative voltage spike on the output. The peak amplitudes of these voltage spikes (transients) are dependent on the value of inductance in series with the input or output of the device. Such transients can exceed the absolute maximum ratings of the device and eventually lead to failures due to electrical overstress (EOS) if appropriate steps are not taken to address this issue. Typical methods for addressing this issue include:

    1. Minimize lead length and inductance into and out of the device.
    2. Use a large PCB GND plane.
    3. Addition of the Transient Voltage Suppressor (TVS) diodes to clamp the positive transient spike at the input.
    4. Using Schottky diodes across the output to absorb negative spikes.

    Refer to TVS Clamping in Hot-Swap Circuits , Selecting TVS Diodes in Hot-Swap and ORing Applications, TVS Diode recommendation tool for details on selecting an appropriate TVS diode and the number of TVS diodes to be in parallel to effectively clamp the positive transients at the input below the absolute maximum ratings of the IN pin (90V). These TVS diodes also help to limit the transient voltage at the IN pin during the Hot Plug event. One(1) SMDJ54A is used in this design example.

    Note:

    Maximum Clamping Voltage VC specification of the selected TVS diode at Ipp (10/1000μs) (V) must be lower than the absolute maximum rating of the power input (IN) pin for safe operation of the eFuse.

    Selection of the Schottky diodes must be based on the following criteria:

    • The non-repetitive peak forward surge current (IFSM) of the selected diode must be more than the fast-trip threshold (2 × IOCP(TOTAL)). Two or more Schottky diodes in parallel must be used if a single Schottky diode is unable to meet the required IFSM rating. Equation 26 calculates the number of Schottky diodes (NSchottky) that must be in parallel.
      Equation 26. N S c h o t t k y > 2 × I O C P T O T A L I F S M
    • Forward Voltage Drop (VF) at near to IFSM must be as small as possible. The negative transient voltage at the OUT pin must be clamped within the absolute maximum rating of the OUT pin (–5V).
    • DC Blocking Voltage (VRM) must be more than the maximum input operating voltage.
    • Leakage current (IR) must be as small as possible.

    1 B360-13-F is used in this design example.

  • Selecting CIN and COUT

    TI recommends to add ceramic bypass capacitors to help stabilize the voltages on the input and output. The value of CIN must be kept small to minimize the current spike during hot-plug events. For each device, 0.01µF of CIN is a reasonable target. Because COUT does not get charged during hot-plug, a larger value such as 10µF can be used at the OUT pin of each device.