SLIA097 March   2022 DRV5011 , DRV5011 , DRV5012 , DRV5012 , DRV5013 , DRV5013 , DRV5015 , DRV5015 , DRV5021 , DRV5021 , DRV5023 , DRV5023 , DRV5032 , DRV5032 , DRV5033 , DRV5033 , TMAG5110 , TMAG5110 , TMAG5111 , TMAG5111 , TMAG5123 , TMAG5123 , TMAG5231 , TMAG5231 , TMAG5328 , TMAG5328

 

  1.   Trademarks
  2. 1Introduction
  3. 2Flow Meter Design
    1. 2.1 Mechanical Considerations
    2. 2.2 Magnetic Considerations
      1. 2.2.1 Material
      2. 2.2.2 Geometry
      3. 2.2.3 Magnetic Deign Tools
    3. 2.3 Hall-Effect Sensor Considerations
      1. 2.3.1 Device Sensitivity
      2. 2.3.2 Unipolar Switch
      3. 2.3.3 Omnipolar Switch
      4. 2.3.4 1D Latch
      5. 2.3.5 2D Integrated Latch
      6. 2.3.6 Bandwidth
      7. 2.3.7 Package
      8. 2.3.8 Power Consumption
  4. 3Flow Meter Development
    1. 3.1 3D-Print Recommendations
    2. 3.2 Flow Meter Assembly Considerations
    3. 3.3 Flow Meter Assembly Guide
      1. 3.3.1 Shaft Installation
      2. 3.3.2 Bearing Installation
      3. 3.3.3 Magnet Installation
      4. 3.3.4 Impeller Installation
      5. 3.3.5 O-ring Installation
      6. 3.3.6 Flow Meter Top Installation
      7. 3.3.7 PCB Mounting
      8. 3.3.8 Cover Installation
  5. 4Flow Meter Evaluation
    1. 4.1 Flow Meter Testing
  6. 5Error Sources
    1. 5.1 Mechanical Error
    2. 5.2 Sampling Error
    3. 5.3 Magnetic Error
  7. 6Flow Meter PCB
    1. 6.1 PCB Schematic
    2. 6.2 PCB Layout
  8. 7Bill of Materials (BOM)
  9. 8References

4.1 Flow Meter Testing

Due to test system limitations, the maximum controlled flow rate generated in testing was 11.2 liters per minute. The meter under test uses a DRV5013 Hall sensor with four disc magnets, and a horizontally configured flow meter (see Figure 4-1). Reference flow rate was measured using an industrial-grade magnetometer flow meter in series with the mechanical flow meter. Flow rate simulations estimate the 3D-printed flow meter to be capable of accurately sensing in excess of 30 L/min before concerns of non-linearity. Linearity is expected to decrease with flow rates less than 2 L/min. If the desired flow rate exceeds the suggested limits of the 3D-printed design, it may be necessary to re-size the flow meter for more accurate results.

Figure 4-1 Flow Rate Analysis Waveform