SLIA097 March   2022 DRV5011 , DRV5011 , DRV5012 , DRV5012 , DRV5013 , DRV5013 , DRV5015 , DRV5015 , DRV5021 , DRV5021 , DRV5023 , DRV5023 , DRV5032 , DRV5032 , DRV5033 , DRV5033 , TMAG5110 , TMAG5110 , TMAG5111 , TMAG5111 , TMAG5123 , TMAG5123 , TMAG5231 , TMAG5231 , TMAG5328 , TMAG5328

 

  1.   Trademarks
  2. 1Introduction
  3. 2Flow Meter Design
    1. 2.1 Mechanical Considerations
    2. 2.2 Magnetic Considerations
      1. 2.2.1 Material
      2. 2.2.2 Geometry
      3. 2.2.3 Magnetic Deign Tools
    3. 2.3 Hall-Effect Sensor Considerations
      1. 2.3.1 Device Sensitivity
      2. 2.3.2 Unipolar Switch
      3. 2.3.3 Omnipolar Switch
      4. 2.3.4 1D Latch
      5. 2.3.5 2D Integrated Latch
      6. 2.3.6 Bandwidth
      7. 2.3.7 Package
      8. 2.3.8 Power Consumption
  4. 3Flow Meter Development
    1. 3.1 3D-Print Recommendations
    2. 3.2 Flow Meter Assembly Considerations
    3. 3.3 Flow Meter Assembly Guide
      1. 3.3.1 Shaft Installation
      2. 3.3.2 Bearing Installation
      3. 3.3.3 Magnet Installation
      4. 3.3.4 Impeller Installation
      5. 3.3.5 O-ring Installation
      6. 3.3.6 Flow Meter Top Installation
      7. 3.3.7 PCB Mounting
      8. 3.3.8 Cover Installation
  5. 4Flow Meter Evaluation
    1. 4.1 Flow Meter Testing
  6. 5Error Sources
    1. 5.1 Mechanical Error
    2. 5.2 Sampling Error
    3. 5.3 Magnetic Error
  7. 6Flow Meter PCB
    1. 6.1 PCB Schematic
    2. 6.2 PCB Layout
  8. 7Bill of Materials (BOM)
  9. 8References

2.2.2 Geometry

Many magnet options exist for implementation in flow meters. The options can be divided into two distinct categories: multipole and bipolar magnets. Flow meters can rely on a single multipole magnet or the use of multiple bipolar magnets positioned to achieve the desired resolution for the sensor. Magnets can vary in shape and size to meet the Hall sensor requirements. Common bipolar magnet shapes are illustrated in Figure 2-1.

Figure 2-1 Cylinder and Block Magnet

Radially magnetized ring magnets are the most common form of multipole magnet used in flow meters. This type of magnet can be created to have the pole count of many individual magnets, while being retained in a single piece of magnetic material (see Figure 2-2).

Figure 2-2 Multipole Magnet

Multipole ring magnets enable high resolution in space-constrained designs; however, they typically cost more than other magnet alternatives.