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TIDA-010236

4-kW GaN totem-pole PFC reference design for appliances

Design files

TIDA-010236

Design files

Overview

This reference design is a 4-kW continuous conduction mode (CCM) totem-pole power factor correction (PFC) with a top-cooled gallium nitride (GaN) daughterboard and TMS320F280025C digital controller. Along with the integrated protection features of LMG352x and C2000, full protections are implemented. AC drop, surge and conducted emission (CE) are fully validated, providing a high-efficiency and robust totem-pole PFC design with C2000 and GaN.

Features
  • Maximum power of 4000 W at 200 V to 277 V nominal
  • Peak efficiency of >= 98.66% and power factor of ~0.999
  • Current sensing by non-isolated high-speed amplifier
  • Single-phase CCM totem pole
  • Compatible with TMS320F28002x digital controllers
Output voltage options TIDA-010236.1
Vin (Min) (V) 200
Vin (Max) (V) 277
Vout (Nom) (V) 400
Iout (Max) (A) 10
Output Power (W) 4000
Isolated/Non-Isolated Non-Isolated
Input Type AC
Topology Boost- Synchronous
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Design files & products

Design files

Download ready-to-use system files to speed your design process.

download Design guide — TIDA-010236
PDF | HTML
TIDUF22.PDF (1879 KB)

Reference design overview and verified performance test data

download Assembly drawing — TIDA-010236
TIDMBB4.ZIP (834 KB)

Detailed overview of design layout for component placement

download Bill of materials (BOM) — TIDA-010236
TIDMBB3.ZIP (227 KB)

Complete listing of design components, reference designators, and manufacturers/part numbers

download CAD/CAE symbol — TIDA-010236
TIDMBB6.ZIP (10958 KB)

Files used for 3D models or 2D drawings of IC components

download Gerber file — TIDA-010236
TIDCGD2.ZIP (1026 KB)

Design file that contains information on physical board layer of design PCB

download PCB layout — TIDA-010236
TIDMBB5.ZIP (1717 KB)

PCB layer plot file used for generating PCB design layout

download Schematic — TIDA-010236
TIDMBB2.ZIP (1660 KB)

Detailed schematic diagram for design layout and components

Products

Includes TI products in the design and potential alternatives.

Real-time digital power MCUs

TMS320F280025C — C2000™ 32-bit MCU with 100-MHz, FPU, TMU, 128-kb flash, CLB

Data sheet: PDF | HTML
General-purpose op amps

TLV9062 — Dual, 5.5-V, 10-MHz operational amplifier

Data sheet: PDF | HTML
Gallium nitride (GaN) power stages

LMG3522R030-Q1 — Automotive 650-V 30-mΩ GaN FET with integrated driver, protection and temperature reporting

Data sheet: PDF | HTML
Digital isolators

ISO7721 — Robust EMC, dual-channel, 1/1, reinforced digital isolator

Data sheet: PDF | HTML
Isolated amplifiers

AMC3302 — ±50-mV input, precision current sensing reinforced isolated amplifier with integrated DC/DC

Data sheet: PDF | HTML
AC/DC controllers

UCC28710 — Constant-voltage, constant-current PWM with PSR, valley switching & Programmable cable compensation

Data sheet: PDF | HTML

Start development

Hardware development

Evaluation board

TMDSCNCD280025C — TMS320F280025C controlCARD evaluation module

This reference design is a 4-kW continuous conduction mode (CCM) totem-pole power factor correction (PFC) with a top-cooled gallium nitride (GaN) daughterboard and TMS320F280025C digital controller. Along with the integrated protection features of LMG352x and C2000, full protections are (...)
EVM user’s guide: PDF | HTML
Supported products & hardware

Supported products & hardware

Hardware development
Reference design
PMP23069 — 3-kW, 180-W/in3 single-phase totem-pole bridgeless PFC reference design with 16-A max input PMP41006 — 1-kW reference design with CCM totem pole PFC and current-mode LLC realized by C2000™ and GaN PMP41043 — 1.6-kW reference design with CCM totem pole PFC and current-mode LLC realized by C2000 and GaN TIDA-010062 — 1-kW, 80+ titanium, GaN CCM totem pole bridgeless PFC and half-bridge LLC with LFU reference design TIDA-010236 — 4-kW GaN totem-pole PFC reference design for appliances TIDM-1001 — Two Phase Interleaved LLC Resonant Converter Reference Design Using C2000™ MCUs
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TMDSCNCD280025C — TMS320F280025C controlCARD evaluation module

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Hardware development
Reference design
PMP23069 — 3-kW, 180-W/in3 single-phase totem-pole bridgeless PFC reference design with 16-A max input PMP41006 — 1-kW reference design with CCM totem pole PFC and current-mode LLC realized by C2000™ and GaN PMP41043 — 1.6-kW reference design with CCM totem pole PFC and current-mode LLC realized by C2000 and GaN TIDA-010062 — 1-kW, 80+ titanium, GaN CCM totem pole bridgeless PFC and half-bridge LLC with LFU reference design TIDA-010236 — 4-kW GaN totem-pole PFC reference design for appliances TIDM-1001 — Two Phase Interleaved LLC Resonant Converter Reference Design Using C2000™ MCUs
TI’s Standard Terms and Conditions for Evaluation Items apply.

Technical documentation

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Top documentation Type Title Format options Date
* Design guide 4-kW GaN Totem-Pole PFC Reference Design for Appliances PDF | HTML Jan 12, 2023

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