PMP41006

1-kW reference design with CCM totem pole PFC and current-mode LLC realized by C2000™ and GaN

PMP41006

Design files

Overview

This reference design demonstrates a hybrid hysteresis control (HHC) method, a kind of current-mode control method on half-bridge LLC stage with a C2000™ F28004x microcontroller. The hardware is based on TIDA-010062, which is 1-kW, 80-Plus titanium, GaN CCM totem pole bridgeless PFC and half-bridge LLC reference design. A separate sensing card is added for hybrid hysteresis control, which recreates the voltage on the resonant capacitor. This HHC LLC stage shows better transient response and ease-of-control loop design compared with the single-loop voltage-mode control method (VMC).

Features

Charge- or current-mode controlled LLC
10-kHz loop bandwidth
< 100 µs settling time
< 500-mV deviation under full-load transition
Over-current and over-voltage protection
Flexible synchronous rectification

Output voltage options	PMP41006.1
Vin (Min) (V)	100
Vin (Max) (V)	264
Vout (Nom) (V)	12
Iout (Max) (A)	84
Output Power (W)	1008
Isolated/Non-Isolated	Isolated
Input Type	AC
Topology	Boost- PFC^Half Bridge- LLC^PFC- Boost

Industrial

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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

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Test report — PMP41006

PDF | HTML

TIDT253.PDF (1194 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

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Schematic — PMP41006

TIDMA04.PDF (1115 K)

Detailed schematic diagram for design layout and components

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Bill of materials (BOM) — PMP41006

TIDMA05.PDF (332 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

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Assembly drawing — PMP41006

TIDMA06.PDF (524 K)

Detailed overview of design layout for component placement

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CAD/CAE symbol — PMP41006

TIDMA08.ZIP (6308 K)

Files used for 3D models or 2D drawings of IC components

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Gerber file — PMP41006

TIDCG39.ZIP (410 K)

Design file that contains information on physical board layer of design PCB

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PCB layout — PMP41006

TIDMA07.PDF (2313 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

C2000 real-time microcontrollers

TMS320F280037C — C2000™ 32-bit MCU 120-MHz 256-KB flash, FPU, TMU with CLA, CLB, AES and CAN-FD

Data sheet: PDF | HTML

C2000 real-time microcontrollers

TMS320F280039C — C2000™ 32-bit MCU 120-MHz 384-KB flash, FPU, TMU with CLA, CLB, AES and CAN-FD

Data sheet: PDF | HTML

C2000 real-time microcontrollers

TMS320F280041C — C2000™ 32-bit MCU with 100-MHz, FPU, TMU, 128-kb flash, InstaSPIN-FOC, CLB, PGAs, SDFM

Data sheet: PDF | HTML

C2000 real-time microcontrollers

TMS320F280049C — C2000™ 32-bit MCU with 100-MHz, FPU, TMU, 256-kb Flash, CLA, InstaSPIN-FOC, CLB, PGAs, SDFM

Data sheet: PDF | HTML

Buck converters (integrated switch)

TPS560430 — SIMPLE SWITCHER® 36-V, 600-mA Buck Regulator With High-Efficiency Sleep Mode

Data sheet: PDF | HTML

Current sense amplifiers analog output

INA180 — 26V, 350kHz current sense amplifier

Data sheet: PDF | HTML

Flyback controllers

UCC28911 — 700V Flyback switcher with constant-voltage constant-current and primary-side regulation

Data sheet: PDF | HTML

Gallium nitride (GaN) ICs

LMG3410R070 — 600-V 70mΩ GaN with integrated driver and protection

Data sheet: PDF | HTML

Hall-effect current sensors

TMCS1100 — Precision isolated current sensor with external reference

Data sheet: PDF | HTML

High-speed op amps (GBW ≥ 50 MHz)

OPA365 — 2.2V, 50MHz, Low-Noise, Single-Supply Rail-to-Rail Operational Amplifier

Data sheet: PDF | HTML

Isolated gate drivers

UCC21222 — 3.0kVrms 4A/6A dual-channel isolated gate driver with disable pin, programmable deadtime & 8V UVLO

Data sheet: PDF | HTML

Isolated gate drivers

UCC21540 — 5.7kVrms 4A/6A dual-channel isolated gate driver with dual inputs, DT pin & 8V UVLO in DW or DWK pkg

Data sheet: PDF | HTML

Precision op amps (Vos<1mV)

OPA2376 — Dual, precision, low-noise, low quiescent current operational amplifier

Data sheet: PDF | HTML

Start development

Software

Software development kit (SDK)

C2000WARE-DIGITALPOWER-SDK — DigitalPower SDK for C2000 Real-time Controllers

DigitalPower SDK for C2000™ microcontrollers (MCU) is a cohesive set of software infrastructure, tools, and documentation designed to minimize C2000 MCU based digital power system development time targeted for various AC-DC, DC-DC and DC-AC power supply applications. The software includes (...)

Supported products & hardware

Products

C2000 real-time microcontrollers

TMS320F280021 — C2000™ 32-bit MCU with 100 MHz, FPU, TMU, 32-KB flash

TMS320F280021-Q1 — Automotive C2000™ 32-bit MCU with 100 MHz, FPU, TMU, 32-KB flash

TMS320F280023 — C2000™ 32-bit MCU with 100-MHz, FPU, TMU, 64-kb flash

TMS320F280023-Q1 — Automotive C2000™ 32-bit MCU with 100 MHz, FPU, TMU, 64-KB flash

TMS320F280023C — C2000™ 32-bit MCU with 100 MHz, FPU, TMU, 64-KB flash, CLB

TMS320F280025 — C2000™ 32-bit MCU with 100-MHz, FPU, TMU, 128-kb flash

TMS320F280025-Q1 — Automotive C2000™ 32-bit MCU with 100 MHz, FPU, TMU, 128-KB flash

TMS320F280025C — C2000™ 32-bit MCU with 100-MHz, FPU, TMU, 128-kb flash, CLB

TMS320F280025C-Q1 — Automotive C2000™ 32-bit MCU with 100 MHz, FPU, TMU, 128-KB flash, CLB

TMS320F280034 — C2000™ 32-bit MCU 120-MHz 128-KB flash, FPU, TMU with CLA, AES and CAN-FD

TMS320F280037 — C2000™ 32-bit MCU 120-MHz 256-KB flash, FPU, TMU with CLA, AES and CAN-FD

TMS320F280037C — C2000™ 32-bit MCU 120-MHz 256-KB flash, FPU, TMU with CLA, CLB, AES and CAN-FD

TMS320F280037C-Q1 — Automotive C2000™ 32-bit MCU 120-MHz 256-KB flash, FPU, TMU with CLA, CLB, AES and CAN-FD

TMS320F280038C-Q1 — Automotive C2000™ 32-bit MCU 120-MHz 384-KB flash, FPU, TMU with CLA, CLB, AES and CAN-FD

TMS320F280039C — C2000™ 32-bit MCU 120-MHz 384-KB flash, FPU, TMU with CLA, CLB, AES and CAN-FD

TMS320F280039C-Q1 — Automotive C2000™ 32-bit MCU 120-MHz 384-KB flash, FPU, TMU with CLA, CLB, AES and CAN-FD

TMS320F280040-Q1 — Automotive C2000™ 32-bit MCU with 100 MHz, FPU, TMU, 128-KB flash, PGAs, SDFM

TMS320F280040C-Q1 — Automotive C2000™ 32-bit MCU with 100 MHz, FPU, TMU, 128-KB flash, InstaSPIN-FOC, CLB, PGAs, SDFM

TMS320F280041 — C2000™ 32-bit MCU with 100-MHz, FPU, TMU, 128-kb flash, PGAs, SDFM

TMS320F280041-Q1 — Automotive C2000™ 32-bit MCU with 100 MHz, FPU, TMU, 128 KB flash, PGAs, SDFM

TMS320F280041C — C2000™ 32-bit MCU with 100-MHz, FPU, TMU, 128-kb flash, InstaSPIN-FOC, CLB, PGAs, SDFM

TMS320F280041C-Q1 — Automotive C2000™ 32-bit MCU with 100 MHz, FPU, TMU, 128 KB flash, InstaSPIN-FOC, CLB, PGAs, SDFM

TMS320F280045 — C2000™ 32-bit MCU with 100 MHz, FPU, TMU, 256 KB flash, PGAs, SDFM

TMS320F280048-Q1 — Automotive C2000™ 32-bit MCU with 100 MHz, FPU, TMU, 256 KB flash, CLA, PGAs, SDFM

TMS320F280048C-Q1 — Automotive C2000™ 32-bit MCU w/ 100 MHz, FPU, TMU, 256 KB flash, CLA, InstaSPIN-FOC, CLB, PGAs, SDFM

TMS320F280049 — C2000™ 32-bit MCU with 100-MHz, FPU, TMU, 256-kb Flash, CLA, PGAs, SDFM

TMS320F280049-Q1 — Automotive C2000™ 32-bit MCU with 100 MHz, FPU, TMU, 256 KB flash, CLA, PGAs, SDFM

TMS320F280049C — C2000™ 32-bit MCU with 100-MHz, FPU, TMU, 256-kb Flash, CLA, InstaSPIN-FOC, CLB, PGAs, SDFM

TMS320F280049C-Q1 — Automotive C2000™ 32-bit MCU w/ 100 MHz, FPU, TMU, 256 KB flash, CLA, InstaSPIN-FOC, CLB, PGAs, SDFM

TMS320F28075 — C2000™ 32-bit MCU with 120 MHz, FPU, TMU, 512 KB flash, CLA, SDFM

TMS320F28075-Q1 — Automotive C2000™ 32-bit MCU with 120 MHz, FPU, TMU, 512 KB flash, CLA, SDFM

TMS320F28076 — C2000™ 32-bit MCU with 120 MHz, FPU, TMU, 512 KB flash, CLA, CLB, SDFM

TMS320F28374D — C2000™ 32-bit MCU with 800 MIPS, 2xCPU, 2xCLA, FPU, TMU, 512 KB flash, EMIF, 12b ADC

TMS320F28374S — C2000™ 32-bit MCU with 400 MIPS, 1xCPU, 1xCLA, FPU, TMU, 512 KB flash, EMIF, 12b ADC

TMS320F28375D — C2000™ 32-bit MCU with 800 MIPS, 2xCPU, 2xCLA, FPU, TMU, 1024 KB flash, EMIF, 12b ADC

TMS320F28375S — C2000™ 32-bit MCU with 400 MIPS, 1xCPU, 1xCLA, FPU, TMU, 1024 KB flash, EMIF, 12b ADC

TMS320F28375S-Q1 — Automotive C2000™ 32-bit MCU with 400 MIPS, 1xCPU, 1xCLA, FPU, TMU, 1024 KB flash, EMIF, 12b ADC

TMS320F28376D — C2000™ 32-bit MCU with 800 MIPS, 2xCPU, 2xCLA, FPU, TMU, 512 KB flash, EMIF, 16b ADC

TMS320F28376S — C2000™ 32-bit MCU with 400 MIPS, 1xCPU, 1xCLA, FPU, TMU, 512 KB flash, EMIF, 16b ADC

TMS320F28377D — C2000™ 32-bit MCU with 800 MIPS, 2xCPU, 2xCLA, FPU, TMU, 1024 KB flash, EMIF, 16b ADC

TMS320F28377D-EP — C2000™ Enhanced Product 32-bit MCU with 800 MIPS, 2xCPU, 2xCLA, FPU, TMU, 1 MB flash, EMIF, 16b ADC

TMS320F28377D-Q1 — Automotive C2000™ 32-bit MCU with 800 MIPS, 2xCPU, 2xCLA, FPU, TMU, 1024 KB flash, EMIF, 16b ADC

TMS320F28377S — C2000™ 32-bit MCU with 400 MIPS, 1xCPU, 1xCLA, FPU, TMU, 1024 KB flash, EMIF, 16b ADC

TMS320F28377S-Q1 — Automotive C2000™ 32-bit MCU with 400 MIPS, 1xCPU, 1xCLA, FPU, TMU, 1024 KB flash, EMIF, 16b ADC

TMS320F28378D — C2000™ 32-bit MCU with 800 MIPS, 2xCPU, 2xCLA, FPU, TMU, 1024 KB flash, CLB, EMIF, 12b ADC

TMS320F28378S — C2000™ 32-bit MCU with 400 MIPS, 1xCPU, 1xCLA, FPU, TMU, 1024 KB flash, CLB, EMIF, 12b ADC

TMS320F28379D — C2000™ 32-bit MCU with 800 MIPS, 2xCPU, 2xCLA, FPU, TMU, 1024 KB flash, CLB, EMIF, 16b ADC

TMS320F28379D-Q1 — Automotive C2000™ 32-bit MCU w/ 800 MIPS, 2xCPU, 2xCLA, FPU, TMU, 1024 KB flash, CLB, EMIF, 16b ADC

TMS320F28379S — C2000™ 32-bit MCU with 400-MIPS, 1x CPU, 1x CLA, FPU, TMU, 1024-KB flash, CLB, EMIF and 16-

TMS320F28384D — C2000™ 32-bit MCU with connectivity manager, 2x C28x+CLA CPU, 1.5-MB flash, FPU64, Ethernet

TMS320F28384D-Q1 — Automotive C2000™ 32-bit MCU w/ connectivity manager, 2x C28x+CLA CPU, 1.5MB flash, FPU64, Ethernet

TMS320F28384S — C2000™ 32-bit MCU with connectivity manager, 1x C28x+CLA CPU, 1.0-MB flash, FPU64, Ethernet

TMS320F28384S-Q1 — Automotive C2000™ 32-bit MCU w/ connectivity manager, 1x C28x+CLA CPU, 1MB flash, FPU64, Ethernet

TMS320F28386D — C2000™ 32-bit MCU with connectivity manager, 2x C28x+CLA CPU, 1.5-MB flash, FPU64, CLB, Ethernet

TMS320F28386D-Q1 — Automotive C2000™ 32-bit MCU w/ connectivity manager, 2x C28x+CLA CPU, 1.5MB flash, FPU64, CLB, Eth

TMS320F28386S — C2000™ 32-bit MCU with connectivity manager, 1x C28x+CLA CPU, 1.0-MB flash, FPU64, CLB, Ethernet

TMS320F28386S-Q1 — Automotive C2000™ 32-bit MCU w/ connectivity manager, 1x C28x+CLA CPU, 1MB flash, FPU64, CLB, Ethe

TMS320F28388D — C2000™ 32-bit MCU w/ connectivity manager, 2x C28x+CLA CPU, 1.5-MB flash, FPU64, CLB, ENET, EtherCAT

TMS320F28388S — C2000™ 32-bit MCU w/ connectivity manager, 1x C28x+CLA CPU, 1.0-MB flash, FPU64, CLB, ENET, EtherCAT

Hardware development

PMP41006 — 1-kW reference design with CCM totem pole PFC and current-mode LLC realized by C2000™ and GaN

TIDA-010054 — Bi-directional, dual active bridge reference design for level 3 electric vehicle charging stations

TIDA-010062 — 1-kW, 80 plus titanium, GaN CCM totem pole bridgeless PFC and GaN half-bridge LLC reference design

TIDA-01604 — 98.6% Efficiency, 6.6-kW Totem-Pole PFC Reference Design for HEV/EV Onboard Charger

TIDA-01606 — 10-kW, bidirectional three-phase three-level (T-type) inverter and PFC reference design

TIDM-02002 — Bidirectional CLLLC resonant dual active bridge (DAB) reference design for HEV/EV onboard charger

TIDM-02008 — Bidirectional high density GaN CCM totem pole PFC using C2000™ MCU

TIDM-02009 — ASIL D safety concept-assessed high-speed traction, bi-directional DC/DC conversion reference design

TIDM-02011 — Live firmware update reference design with C2000™ real-time MCUs

TIDM-1000 — Vienna Rectifier-Based Three Phase Power Factor Correction Reference Design Using C2000 MCU

TIDM-1001 — Two Phase Interleaved LLC Resonant Converter Reference Design Using C2000™ MCUs

TIDM-1007 — High efficiency GaN CCM totem pole bridgeless Power Factor Correction (PFC) reference design

TIDM-1022 — Valley switching boost power factor correction (PFC) reference design

TIDM-DC-DC-BUCK — Digitally Controlled Non-Isolated DC/DC Buck Converter Reference Design

TIEVM-HV-1PH-DCAC — Single phase inverter development kit with voltage source and grid connected modes

Reference design

TIDA-010231 — Analog front end for arc detection in photovoltaic applications reference design

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Download options

C2000WARE-DIGITALPOWER-SDK — DigitalPower SDK for C2000 Real-time Controllers

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Latest version

Version: 4.03.01.00

Release date: 27 Jan 2023

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Release notes

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Windows Installer for C2000Ware DigitalPower SDK — 415835 K

Windows Installer for C2000Ware DigitalPower SDK

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