The PCB layout of any DC-DC converter is critical
to the optimal performance of the design. Bad PCB layout can disrupt the operation
of an otherwise good schematic design. Even if the converter regulates correctly,
bad PCB layout can mean the difference between a robust design and one that cannot
be mass produced. Furthermore, the EMI performance of the regulator is dependent on
the PCB layout to a great extent. In a buck converter, the most EMI-critical PCB
feature is the loop formed by the input capacitor or capacitors and power ground.
This action is shown in Figure 8-94. This loop carries large transient currents that can cause large transient
voltages when reacting with the trace inductance. Excessive transient voltages can
disrupt the proper operation of the converter. Because of this possible disruption,
the traces in this loop must be wide and short while keeping the loop area as small
as possible to reduce the parasitic inductance.
- Place the input capacitor or
capacitors as close as possible to the input pin pairs: VIN1 to PGND1
and VIN2 to PGND2. Place the small capacitors closest. Each pair of pins are
adjacent, simplifying the input capacitor placement. With this package, there
are two VIN/PGND pairs on either side of the package. This provides a
symmetrical layout and helps minimize switching noise and EMI generation. Use a
wide VIN plane on a mid-layer to connect both of the VIN pairs together to the
input supply. Route symmetrically from the supply to each VIN pin to best use
the benefits of the symmetric layout. The 100nF high frequency input capacitors
must be placed with 1mm of the VIN and PGND pins of the regulator. (1)
- Place the bypass capacitor for VCC close to the VCC pin and PGND pin:
This capacitor must be routed with short, wide traces to the VCC and PGND pins.
- Place the BST capacitor as close as possible to the device with short, wide
traces to the BST and SW pins:
- Place the feedback divider as close as possible to the FB pin of the
device: Place RFBB, RFBT, CFF if used,
physically close to the device. The connections to FB and PGND through
RFBB must be short and close to those pins on the device. The
connection to VOUT can be somewhat longer. However, this latter trace
must not be routed near any noise source (such as the SW node) that can
capacitively couple into the feedback path of the regulator.
- Place the compensation components as close as possible to the COMP pin:
If external compensation components are used, the components must be placed as
close to the COMP pin as possible. This action reduces the parasitic capacitance
on the COMP pin and help prevent noise pick-up.
- Layer 2 of the PCB must be a ground plane: This plane acts as a noise
shield and as a heat dissipation path. Using layer 2 reduces the inclosed area
in the input circulating current in the input loop, reducing inductance.
- Provide wide paths for VIN, VOUT, and PGND: These
paths must be as wide and direct as possible to reduce any voltage drops on the
input or output paths of the converter to maximize efficiency.
- Provide enough PCB area for proper heat sinking or use an external heat
sink: Enough copper area must be used to make sure of a low
RθJA, considering maximum load current and ambient temperature.
Make the top and bottom PCB layers with two-ounce copper and no less than one
ounce. If the PCB design uses multiple copper layers (recommended), thermal vias
can also be connected to the inner layer heat-spreading ground planes. Note that
the package of this device dissipates heat through all pins. Wide traces can be
used for all pins except where noise considerations dictate minimization of
area. Consider the use of an external heat sink and the mounting
requirements.
- Use generous ground vias: Multiple ground vias must be used (stitching).
This action provides both a low impedance ground connection and low impedance
heat path for the regulator. This is especially important around the input
capacitor grounds. Thermal ground vias are also required under the DAP of the
regulator, extending to both side of the PCB. Use the LM654B0EVM as an example.
(Figure 8-95 is for illustrative purposes as regards the number and placement of ground
vias)
- Keep switch area small: Keep the copper area connecting the SW pin to the
inductor as short and wide as possible. At the same time, the total area of this
node must be minimized to help reduce radiated EMI.