TIDUEO0C July   2019  – March 2021

 

  1.   Description
  2.   Resources
  3.   Features
  4.   Applications
  5.   5
  6. 1System Description
    1. 1.1 Key System Specifications
  7. 2System Overview
    1. 2.1 Block Diagram
    2. 2.2 Design Considerations
    3. 2.3 Highlighted Products
      1. 2.3.1 TPS63900: 1.8V-5.5 VIN Buck-Boost Converter With 75-nA Ultra-low Quiescent Current and 400-mA Output Current
      2. 2.3.2 TPS610995: 0.7 VIN Synchronous Boost Converter With 400-nA Ultra-low Quiescent Current and 1-A Peak Current
      3. 2.3.3 TPS62840: 750-mA Synchronous Step-Down Converter With Ultra-low Quiescent Current Consumption
    4. 2.4 System Design Theory
      1. 2.4.1 Battery Gauge BQ35100
      2. 2.4.2 In-System Current Monitoring
        1. 2.4.2.1 Resistor Values Calculation for the two Current Ranges
        2. 2.4.2.2 LPV521 Gain Calculation
        3. 2.4.2.3 Current Ranges Simulation With TINA-TI
        4. 2.4.2.4 Key ADS7142 Register Settings in TIDA-01546 Firmware
          1. 2.4.2.4.1 ADS7142 Sampling Rate
      3. 2.4.3 NB-IoT Module From u-blox
      4. 2.4.4 NB-IoT Module From Quectel
  8. 3Hardware, Software, Testing Requirements, and Test Results
    1. 3.1 Required Hardware
      1. 3.1.1 Testing TIDA-010053
      2. 3.1.2 TPS62840 Subsystem
      3. 3.1.3 TPS610995 Subsystem
      4. 3.1.4 Software
    2. 3.2 Testing and Results
      1. 3.2.1 Test Setup
      2. 3.2.2 Test Results
        1. 3.2.2.1 Test Results With the TPS62840 Buck Converter
        2. 3.2.2.2 Test Results With the TPS610995 Boost Converter
        3. 3.2.2.3 Test Results With the TPS63900 Buck-Boost Converter NB
        4. 3.2.2.4 Summary
  9. 4Design Files
    1. 4.1 Schematics
    2. 4.2 Bill of Materials
    3. 4.3 PCB Layout Recommendations
      1. 4.3.1 Layout Prints
    4. 4.4 Altium Project
    5. 4.5 Gerber Files
    6. 4.6 Assembly Drawings
  10. 5Software Files
  11. 6Related Documentation
    1. 6.1 Trademarks
  12. 7Terminology
  13. 8About the Author
  14. 9Revision History

Summary

Combining high-efficiency at light load, power converters with a primary battery gauge and a system health monitoring device deliver a unique capability: accurate measurement of the state-of-health (SOH) for LiMnO2 primary cells in NB-IoT enabled applications and report that information tirelessly over the cellular network. The system health monitor detects the high-current transmit pulse and triggers the time delay before the SOH measurement is made. The SOH measurement takes only 1 second and runs very infrequently, for example once in several days or weeks; the vast majority of the time the BQ35100 battery gauge is in shutdown mode consuming 50 nA (typical).

This in-system, real-time SOH ultra-low power measurement capability for IoT-related applications enables on-demand battery replacement and thus reduces the overall system cost. Instead of over dimensioning the cell capacity or simply replacing all cells after a predefined unit lifetime, designers now can get accurate SOH information per single unit and schedule the battery service only when this is necessary. As NB-IoT wireless network power settings are out of control for the IoT enabled devices and, in addition, the ever changing wireless environment is unpredictable, different units will experience a different discharge rate. The most accurate and cost-efficient solution is to measure in-system the battery discharge of each field-deployed unit and take action whenever the battery reaches a critical capacity level.