SLUSA12F December 2009 – October 2020 UCC28C40-Q1 , UCC28C41-Q1 , UCC28C42-Q1 , UCC28C43-Q1 , UCC28C44-Q1 , UCC28C45-Q1
PRODUCTION DATA
The first step in compensating a fixed frequency flyback is to verify if the converter is continuous conduction mode (CCM) or discontinuous conduction mode (DCM). If the primary inductance (L_{P}) is greater than the inductance for DCM or CCM boundary mode operation, called the critical inductance (L_{Pcrit}), then the converter operates in CCM:
For the entire input voltage range, the selected inductor has a value larger than the critical inductor. Therefore, the converter operates in CCM and the compensation loop requires design based on CCM flyback equations.
The current-to-voltage conversion is done externally with the ground-referenced R_{CS} and the internal 2R/R resistor divider which sets up the internal current sense gain, A_{CS} = 3. The exact value of these internal resistors is not critical but thedeviceprovides tight control of the resistor divider ratio, so regardless of the actual resistor value variations their relative value to each other is maintained.
The DC open-loop gain (G_{O}) of the fixed-frequency voltage control loop of a peak current mode control CCM flyback converter shown in Equation 19 is approximated by first using the output load (R_{OUT}), the primary to secondary turns ratio (N_{PS}), and the maximum duty cycle (D) as calculated in Equation 20.
In Equation 19, D is calculated with Equation 20, τ_{L} is calculated with Equation 21, and M is calculated with Equation 22.
For this design, a converter with an output voltage (V_{OUT}) of 12 V, and 48 W relates to an output load (R_{OUT}) equal to 3 Ω at full load. With a maximum duty cycle of 0.627, a current sense resistance of 0.75 Ω, and a primary to secondary turns-ratio of 10, the open-loop gain calculates to 3.082 or 9.776 dB.
A CCM flyback has two zeroes that are of interest. The ESR and the output capacitance contribute a left-half plane zero (ω_{ESRz}) to the power stage, and the frequency of this zero (f_{ESRz}), are calculated with Equation 23 and Equation 24.
The f_{ESRz} zero for an output capacitance of 2200 µF and a total ESR of 43 mΩ is located at 1.682 kHz.
CCM flyback converters have a zero in the right-half plane (RHP) in their transfer function. A RHP zero has the same 20 dB per decade rising gain magnitude with increasing frequency just like a left-half plane zero, but it adds a 90° phase lag instead of lead. This phase lag tends to limit the overall loop bandwidth. The frequency location (f_{RHPz}) of the RHP zero (ω_{RHPz}) is a function of the output load, the duty cycle, the primary inductance (L_{P}), and the primary to secondary side turns ratio (N_{PS}).
The right-half plane zero frequency increases with higher input voltage and lighter load. Generally, the design requires consideration of the worst case of the lowest right-half plane zero frequency and the converter must be compensated at the minimum input and maximum load condition. With a primary inductance of 1.5 mH, at 75-V DC input, the RHP zero frequency (f_{RHPz}) is equal to 7.07 kHz at maximum duty cycle, full load.
The power stage has one dominate pole (ω_{P1}) which is in the region of interest, located at a lower frequency (f_{P1}); which is related to the duty cycle, the output load, and the output capacitance, and calculated with Equation 28. There is also a double pole placed at half the switching frequency of the converter (f_{P2}) calculated with Equation 30. For this example, pole f_{P1} is located at 40.37 Hz and f_{P2} is at 55 kHz.