TIDUDJ6B August   2022  – February 2023 OPA388-Q1

 

  1.   Description
  2.   Resources
  3.   Features
  4.   Applications
  5.   5
  6. 1System Description
    1. 1.1 Key System Specifications
  7. 2System Overview
    1. 2.1 Block Diagrams
    2. 2.2 Highlighted Products
      1. 2.2.1 TPSI2140-Q1
      2. 2.2.2 AMC1301-Q1
      3. 2.2.3 SN6501-Q1
    3. 2.3 System Design Theory
      1. 2.3.1 Isolation Leakage Current Theory
      2. 2.3.2 High-Voltage Measurement
  8. 3Hardware, Testing Requirements, and Test Results
    1. 3.1 Required Hardware
    2.     Hardware with Solid-State Relay
    3. 3.2 Testing and Results
      1. 3.2.1 Test Setup
      2. 3.2.2 Isolation Tests
        1. 3.2.2.1 Normal Conditions
        2. 3.2.2.2 Isolation Error at HV Positive
        3. 3.2.2.3 Isolation Error at HV Negative
        4. 3.2.2.4 Isolation Error at ¼ HV Battery Voltage
        5. 3.2.2.5 Isolation Error at ¾ HV Battery Voltage
        6. 3.2.2.6 Isolation Error at the Middle of an HV Battery Voltage
      3. 3.2.3 Solid-State Relay Isolation Tests
        1. 3.2.3.1 Normal Conditions
        2. 3.2.3.2 Isolation Error at HV Positive
        3. 3.2.3.3 Isolation Error at HV Negative
        4. 3.2.3.4 Isolation Error at ¼ HV Battery Voltage
        5. 3.2.3.5 Isolation Error at ¾ HV Battery Voltage
        6. 3.2.3.6 Isolation Error at the Middle of an HV Battery Voltage
      4. 3.2.4 High Voltage Measurements
      5. 3.2.5 Isolation Measurement Analysis
      6. 3.2.6 Error Analysis
  9. 4Design Files
    1. 4.1 Schematics
    2. 4.2 Bill of Materials
    3. 4.3 PCB Layout Recommendations
      1. 4.3.1 Layout Prints
    4. 4.4 Altium Project
    5. 4.5 Gerber Files
    6. 4.6 Assembly Drawings
  10. 5Software Files
  11. 6Related Documentation
  12. 7Trademarks
  13. 8Revision History

3.2.5 Isolation Measurement Analysis

#T5081059-41 remains true if there are no capacitors between high-voltage lines to chassis ground.

GUID-A91BFE72-3C41-465D-9691-0C1E86D25632-low.gif Figure 3-36 Flow Chart of Isolation Leakage Detection

By using #T5081059-41, the designer can identify the type of isolation error in the HEV or EV system. First, identify the isolation error. To classify the severity of the error, perform an analysis to implement the prevention mechanisms. Calculating the isolation leakage current can be complex if using capacitors from high-voltage lines to the chassis ground, which is a step to improve the electromagnetic compatibility (EMC) of the system. Maintain the look-up table or equations for the expected isolation voltages and leakage currents, which change to temperature. Highly precise analog components must be used for measurement circuits to identify and analyze isolation errors.