SLVAF66 June   2021 DRV3255-Q1 , DRV8300 , DRV8301 , DRV8302 , DRV8303 , DRV8304 , DRV8305 , DRV8305-Q1 , DRV8306 , DRV8307 , DRV8308 , DRV8320 , DRV8320R , DRV8323 , DRV8323R , DRV8340-Q1 , DRV8343-Q1 , DRV8350 , DRV8350F , DRV8350R , DRV8353 , DRV8353F , DRV8353R

 

  1. Introduction to High-Power Motor Applications
    1. 1.1 Effects of a Poorly-Designed High-Power Motor Driver System
    2. 1.2 Example of the High-Power Design Process
  2. Examining a High-Power Motor Drive System at a High Level
    1. 2.1 Anatomy of the Motor Drive Power Stage and How to Troubleshoot
    2. 2.2 Troubleshooting a High-Power System
  3. High-Power Design Through MOSFETs and MOSFET Gate Current (IDRIVE)
    1. 3.1 MOSFET Gate Current
      1. 3.1.1 How Gate Current Causes Damage
      2. 3.1.2 Gate Resistors and Smart Gate Drive Technology
        1. 3.1.2.1 Gate Resistors
        2. 3.1.2.2 Smart Gate Drive and Internally-Controlled Sink and Source Gate Currents
        3. 3.1.2.3 Summary for Gate Resistors and Smart Gate Drive Technology
      3. 3.1.3 Example Gate Current Calculation for a Given FET
  4. High-Power Design Through External Components
    1. 4.1 Bulk and Decoupling Capacitors
      1. 4.1.1 Note on Capacitor Voltage Ratings
    2. 4.2 RC Snubber Circuits
    3. 4.3 High-Side Drain to Low-Side Source Capacitor
    4. 4.4 Gate-to-GND Diodes
  5. High-Power Design Through a Parallel MOSFET Power Stage
  6. High-Power Design Through Protection
    1. 6.1 VDS and VGS Monitoring
      1. 6.1.1 Turning Off the FETs During an Overcurrent, Shoot-Through, or FET Shorting Event
    2. 6.2 Passive Gate-to-Source Pulldown Resistors
    3. 6.3 Power Supply Reverse Polarity or Power Supply Cutoff Protection
  7. High-Power Design Through Motor Control Methods
    1. 7.1 Brake versus Coast
      1. 7.1.1 Algorithm-Based Solutions
      2. 7.1.2 External Circuit Solutions
      3. 7.1.3 Summary of Brake versus Coast
  8. High-Power Design Through Layout
    1. 8.1 What is a Kelvin Connection?
    2. 8.2 General Layout Advice
  9. Conclusion
  10. 10Acknowledgments

Note on Capacitor Voltage Ratings

Ceramic capacitors have poor DC voltage derating. This is a known disadvantage of using a ceramic capacitor instead of a different material, like an aluminum oxide electrolytic. A ceramic capacitor experiences one half of the rated capacitance when exposed to the rated voltage.

GUID-20210621-CA0I-KTKL-7T0S-KXP2RWXCZ0JP-low.gif Figure 4-2 Capacitance vs Voltage Exposed to Capacitor by Package Size

Figure 4-2 shows an actual production capacitor example. Observe, the 10-μF capacitor rated for 10 V results in an equivalent capacitance of only 1–3 μF when biased at 10 V. These graphs are found in any capacitor data sheet and other engineers have already explored and exposed these facts.

In the context of high power, a 48-V system needs ceramic capacitors rated for a minimum of 100 V, or 2 multiplied by 48 V, which equals 96 V with the closest industry rating at 100 V. As a result, 48-V rated capacitors in the power stage are not helpful and must be sized accordingly.

Note, this guideline is sometimes relaxed to 1.5 multiplied by the supply voltage, as in the case of 60-V applications where multiplying by 2 gives 120 V which sits between the 100 V and 150 V industry standard. Therefore, the 1.5 times 60 V calculates to 90 V or 100 V, just like the 48-V case. As Figure 4-2 shows, this guideline may fail and it is recommended to consult the data sheet of the capacitor for more information.

In summary:

  • Effective capacitance decreases when more voltage is exposed to a capacitor
  • Choose capacitors with voltage ratings at 2 or 1.5 times the typical voltage that the capacitors are exposed to:
    • This is approximately a 100-V rating for 48-V systems
  • Ceramic capacitors have much worse voltage derating compared to aluminum capacitors so the general guidelines do not apply to aluminum electrolytic capacitors
    • It is recommended to check the data sheet of the capacitor for the exact derating provided by the manufacturer