JAJU732C June   2019  – July 2022

 

  1.   概要
  2.   Resources
  3.   特長
  4.   アプリケーション
  5.   5
  6. 1System Description
    1. 1.1 Key System Specifications
  7. 2System Overview
    1. 2.1 Block Diagram
    2. 2.2 Highlighted Products
      1. 2.2.1  UCC21530
      2. 2.2.2  AMC1311
      3. 2.2.3  AMC3302
      4. 2.2.4  AMC3306M05
      5. 2.2.5  LM76003
      6. 2.2.6  LMZ31707
      7. 2.2.7  OPA320
      8. 2.2.8  ISO7721
      9. 2.2.9  SN6501
      10. 2.2.10 SN6505B
      11. 2.2.11 TMP235
      12. 2.2.12 LMT87
      13. 2.2.13 TL431
      14. 2.2.14 LMV762
      15. 2.2.15 TMS320F280049 C2000 MCU
      16. 2.2.16 TMDSCNCD280049C
    3. 2.3 System Design Theory
      1. 2.3.1 Dual Active Bridge Analogy With Power Systems
      2. 2.3.2 Dual-Active Bridge - Switching Sequence
      3. 2.3.3 Dual-Active Bridge - Zero Voltage Switching (ZVS)
      4. 2.3.4 Dual-Active Bridge - Design Considerations
        1. 2.3.4.1 Leakage Inductor
        2. 2.3.4.2 Effect of Inductance on Current
        3. 2.3.4.3 Phase Shift
        4. 2.3.4.4 Capacitor Selection
        5. 2.3.4.5 Soft Switching Range
        6. 2.3.4.6 Switching Frequency
        7. 2.3.4.7 Transformer Selection
        8. 2.3.4.8 SiC MOSFET Selection
      5. 2.3.5 Loss Analysis
        1. 2.3.5.1 Design Equations
        2. 2.3.5.2 SiC MOSFET and Diode Losses
        3. 2.3.5.3 Transformer Losses
        4. 2.3.5.4 Inductor Losses
        5. 2.3.5.5 Gate Driver Losses
        6. 2.3.5.6 Efficiency
        7. 2.3.5.7 Thermal Considerations
  8. 3Circuit Description
    1. 3.1 Power Stage
    2. 3.2 DC Voltage Sensing
      1. 3.2.1 Primary DC Voltage Sensing
      2. 3.2.2 Secondary DC Voltage Sensing
    3. 3.3 Current Sensing
    4. 3.4 Power Architecture
      1. 3.4.1 Auxiliary Power Supply
      2. 3.4.2 Isolated Power Supply for Sense Circuits
    5. 3.5 Gate Driver
      1. 3.5.1 Gate Driver Circuit
      2. 3.5.2 Gate Driver Bias Power Supply
      3. 3.5.3 Gate Driver Discrete Circuits - Short-Circuit Detection and Two Level Turn Off
  9. 4Hardware, Software, Testing Requirements, and Test Results
    1. 4.1 Required Hardware and Software
      1. 4.1.1 Hardware
      2. 4.1.2 Software
        1. 4.1.2.1 Getting Started With Software
        2. 4.1.2.2 Pin Configuration
        3. 4.1.2.3 PWM Configuration
        4. 4.1.2.4 High-Resolution Phase Shift Configuration
        5. 4.1.2.5 ADC Configuration
        6. 4.1.2.6 ISR Structure
    2. 4.2 Test Setup
    3. 4.3 PowerSUITE GUI
    4. 4.4 LABs
      1. 4.4.1 Lab 1
      2. 4.4.2 Lab 2
      3. 4.4.3 Lab 3
      4. 4.4.4 Lab 4
      5. 4.4.5 Lab 5
    5. 4.5 Test Results
      1. 4.5.1 Open-Loop Performance
      2. 4.5.2 Closed-Loop Performance
  10. 5Design Files
    1. 5.1 Schematics
    2. 5.2 Bill of Materials
    3. 5.3 PCB Layout Recommendations
      1. 5.3.1 Layout Prints
    4. 5.4 Altium Project
    5. 5.5 Gerber Files
    6. 5.6 Assembly Drawings
  11. 6Related Documentation
    1. 6.1 Trademarks
  12. 7Terminology
  13. 8About the Author
  14. 9Revision History

2.1 Block Diagram

GUID-A033A01E-D4C4-47E8-99CA-2FF084F6CBB8-low.gif Figure 2-1 TIDA-010054 Block Diagram

This reference design consists of four main sections that intercommunicate:

  • A power board comprising the power stage SiC MOSFETs, a high frequency transformer, current sensing electronics, and the system power tree
  • A TMDSCNCD280049C control card to support digital control
  • Four gate driver cards, each having a UCC21530 to drive the four legs of the DC/DC converter
  • Two isolated high-voltage (ISOHV) sensing cards, each having an AMC1311 device to sense the input/output bus voltage
Note:

The isolated high-voltage (ISOHV) sensing card is a reuse of the design from TIDA-01606 Rev. E4 ISOHV card.