SPRAD58B September   2022  – February 2026 AM2631 , AM2631-Q1 , AM2632 , AM2632-Q1 , AM2634 , AM2634-Q1 , UCC14130-Q1 , UCC14131-Q1 , UCC14140-Q1 , UCC14141-Q1 , UCC14240-Q1 , UCC14241-Q1 , UCC14340-Q1 , UCC14341-Q1 , UCC15240-Q1 , UCC15241-Q1 , UCC5870-Q1 , UCC5871-Q1 , UCC5880-Q1 , UCC5881-Q1

 

  1.   1
  2.   Abstract
  3.   Trademarks
  4. Introduction
  5. Architectures and Trends
    1. 2.1 Two-Level and Three-Level Inverters
    2. 2.2 E-Axles and X-in-1 Architecture
    3. 2.3 Other Trends in Traction Inverter Design
  6. Key Technology to Enable Traction Inverters
  7. Microcontroller and Power Management IC
    1. 4.1 C2000™ Family
    2. 4.2 Power Management IC
  8. Isolated Gate Drivers
  9. Low Voltage Isolated Bias Supply
  10. High Voltage Isolated Bias Supply
  11. DC Link Active Discharge
  12. Motor Position Sensing
  13. 10Isolated Voltage and Current Sensing
    1. 10.1 Isolated Current Sensing
    2. 10.2 Isolated Voltage Sensing
  14. 11System Engineering and Reference Designs
  15. 12Conclusion
  16. 13References

Power Management IC

The PMIC incorporates MCU monitoring functions, such as a watchdog (Q&A or trigger) timer, error signal monitoring, and diagnostics using SPI, GPIO, and I2C interfaces. The complexity of communication from the PMIC to the MCU often leads the designer of the traction inverter to select both sockets from a single vendor. However, TI has set up a range of safety PMICs that also support MCUs of competitors while enabling the required functional safety rating. This additional support increases the flexibility of a design.

For the traction inverter use-case, TI proposes the TPS653860-Q1 and TPS653861-Q1 PMIC devices featuring the following power outputs:

  • Pre-regulator (buck-boost converter) with 6V, 5V, or 4.3V output at 1.5A (version 1) or 2.8A (version 0)
  • Protected LDOs (PLDOs) 1 + 2 against shorts to VBAT and GND up to 200mA at 1.xV, 2.5V, 3V, 3.3V, and 5V
  • LDOs 1 + 2 with a bypass mode for 600mA at 1.0V – 1.8V, 3.3V, and 5.0V
  • LDOs 3 + 4 with a bypass mode for 200mA at 1.0V – 1.8V, 3.3V, and 5.0V at 1%

See Figure 4-2 for a typical application diagram. With a maximum input voltage of 36V, a pre-regulator device is required in vehicles with a 48V battery. A setup like this is observed for multiple applications within the vehicle architecture dealing with the step to 48V.

AM2634-Q1, C2000, UCC14240-Q1, UCC5870-Q1 Typical Application Diagram for TPS65386x-Q1 PMICFigure 4-2 Typical Application Diagram for TPS65386x-Q1 PMIC