SNAA427 October   2025 HDC1010 , HDC1080 , HDC2010 , HDC2021 , HDC2022 , HDC2080 , HDC3020 , HDC3020-Q1 , HDC3021 , HDC3021-Q1 , HDC3022 , HDC3022-Q1 , HDC3120 , HDC3120-Q1

 

  1.   1
  2.   Abstract
  3.   Trademarks
  4. 1Introduction: Why RH Sensors Appear Out-of-Spec
    1. 1.1 Where and When do RH Errors Occur?
    2. 1.2 What are the Root Causes of RH Errors?
    3. 1.3 Case Studies
  5. 2Definitions: Key Terms for RH Accuracy
  6. 3Initial Troubleshooting Steps
    1. 3.1 Initial Verification Steps
    2. 3.2 Diagnostic Questions
  7. 4Common Sources of RH Error - Prevention and Mitigation
    1. 4.1 PCB and Enclosure Design Considerations
      1. 4.1.1 PCB Thermal Transfer to RH Sensor
      2. 4.1.2 Power Supply Noise and Analog RH Sensors
      3. 4.1.3 Enclosure Design & Airflow Considerations
    2. 4.2 Assembly, Soldering, and Manufacturing Processes
      1. 4.2.1 Assembly Instructions: What to Avoid
      2. 4.2.2 Assembly Instructions: Best Practices
      3. 4.2.3 Sensor Cavity Protection During Assembly
    3. 4.3 Rehydration Post-Assembly
      1. 4.3.1 Recovering Sensor Accuracy Post-Soldering
      2. 4.3.2 Rehydration Procedure
    4. 4.4 Test Setup and Environment
      1. 4.4.1 RH References
      2. 4.4.2 Setup Uniformity: Controlled Environment
      3. 4.4.3 Setup Uniformity: Thermal Gradients
      4. 4.4.4 Settling Time
    5. 4.5 Storage and Handling
      1. 4.5.1 Storage Temperature and Humidity Conditions
      2. 4.5.2 Storage Materials
      3. 4.5.3 How Does MSL Level Relate to RH Sensors?
      4. 4.5.4 Handling Best Practices
    6. 4.6 Chemical Contamination
      1. 4.6.1 How Chemical Contamination Affects RH Accuracy
      2. 4.6.2 Where and How are Chemical Contaminants Introduced?
      3. 4.6.3 Mitigating Effects of Chemical Contamination: Bake
      4. 4.6.4 Mitigating Effects of Chemical Contamination: Cleaning
      5. 4.6.5 Mitigating Effects of Chemical Contamination: Enclosure Design
      6. 4.6.6 Mitigating Effects of Chemical Contamination: Device Selection
      7. 4.6.7 Mitigating Effects of Chemical Contamination: Assembly Considerations
    7. 4.7 Operating Conditions: Application Environment Conditions and Effects
      1. 4.7.1 Environmental Conditions That Contribute to RH Accuracy Errors
      2. 4.7.2 RH Offset Mitigation & System-Level Design
      3. 4.7.3 Using the Integrated Heater
    8. 4.8 RH Accuracy Debugging Flowchart
  8. 5Summary: Designing for and Debugging RH Accuracy
  9. 6References
  10. 7Appendix
    1. 7.1 Case Study 1: Humidity-Induced Positive RH Offset
    2. 7.2 Case Study 2: Gradual RH Accuracy Drift in 100%RH Environment
    3. 7.3 Case Study 3: Combined Factors from Assembly & Thermal Effects

Mitigating Effects of Chemical Contamination: Cleaning

Cleaning RH sensors is a delicate procedure that should only be performed by experienced personnel. It is only effective in cases of visible solid or liquid contamination on the sensing polymer; cleaning cannot remove gaseous contaminants such as off-gassed VOCs. Figure 4-10 illustrates how to use a swab to clean the top of the sensing polymer. Manual cleaning poses a risk of damaging the RH sensor, so it should not be done as the first troubleshooting step.

Cleaning a sensor manually can siginificantly improve deposited chemical contaminants, but should only be used for troubleshooting purposes. If cleaning is done on a large quantity of devices, the risk of damage to the sensor increases significantly. Cleaning should be used to identify if a deposited chemical is causing RH accuracy errors so that the chemical can be avoided in production or end-application environments.

 HDC Manual Cleaning ExampleFigure 4-10 HDC Manual Cleaning Example

The following steps describe the procedure to safety clean the sensing cavity of RH sensors:

  • Do not use chemical cleaning agents such as PCB wash or isopropyl alcohol.

  • Lightly moisten a cotton swab with distilled water. The swab should be damp but not dripping.

  • Gently clean the interior of the RH sensor cavity. Avoid direct pressure with the sensing polymer, wipe as lightly as possible.

  • Ensure no residual water remains inside the cavity.

  • Avoid spilling water onto the sensor's sides, which could lead to electrical shorts on the PCB.

  • Dry the sensor using low-pressure compressed air directed across the surface.

  • Do not use ultrasonic baths, as submersion and vibration can damage the sensor and lead to water ingress under the device, especially if the thermal pad is not soldered.

  • Use a microscope to observe the sensing polymer, and observe if any solid contaminants were removed.