TIDUFG5 December 2025
High-voltage (HV) DC systems show accelerated adoption across multiple end equipment applications including energy storage systems, data centers, solar inverters, and DC fast chargers. The typical DC voltage for these applications ranges from 150V to 1000V. Larger energy storage systems operate at voltages up to 1500V.
User protection represents an important design consideration in these HV DC systems. All HV parts of the system receive electrical isolation from PE through high-omic paths (typically in the high MΩ range). The insulation limits the maximum leakage current. International standards (for example, UL 2231-2, IEC 61851-23 for EV charging) require that leakage current remain limited to 10mA (that is, 100Ω/V) to avoid personal injury from contact with the system. IEC 61851-23 specifies a safe isolation rating when the leakage measures less than 2mA (500Ω/V). Table 1-1 shows the insulation monitoring device (IMD) key thresholds. Figure 1-1 shows that the IMD monitors insulation resistance and reports faults to the main controller when the insulation resistance becomes insufficient. The main system controller initiates a safe shutdown sequence following a fault. These IMDs operate continuously at a low frequency of 1Hz to 2Hz because insulation changes occur slowly.
| STATUS | Ω/V | LEAKAGE CURRENT | 800V VBus | 1000V VBus |
|---|---|---|---|---|
| Warning | 500 | 2mA | 400kΩ | 500kΩ |
| Fault | 100 | 10mA | 80kΩ | 100kΩ |