TIDUFB1 December   2024

 

  1.   1
  2.   Description
  3.   Resources
  4.   Features
  5.   Applications
  6.   6
  7. 1System Description
    1. 1.1 Terminology
    2. 1.2 Key System Specifications
  8. 2System Overview
    1. 2.1 Block Diagram
    2. 2.2 Design Considerations
      1. 2.2.1 Control System Design Theory
        1. 2.2.1.1 PWM Modulation
        2. 2.2.1.2 Current Loop Model
        3. 2.2.1.3 DC Bus Regulation Loop
        4. 2.2.1.4 DC Voltage Balance Controller
    3. 2.3 Highlighted Products
      1. 2.3.1 TMS320F280013x
      2. 2.3.2 UCC5350
      3. 2.3.3 AMC1350
      4. 2.3.4 TMCS1123
      5. 2.3.5 UCC28750
      6. 2.3.6 LM25180
      7. 2.3.7 ISOTMP35
      8. 2.3.8 TLV76133
      9. 2.3.9 TLV9062
    4. 2.4 Hardware Design
      1. 2.4.1  Inductor Design
      2. 2.4.2  Bus Capacitor Selection
      3. 2.4.3  Input AC Voltage Sensing
      4. 2.4.4  Output DCBUS Voltage Sensing
      5. 2.4.5  Auxiliary Power Supply
      6. 2.4.6  Isolated Power Supply
      7. 2.4.7  Inductor Current Sensing
      8. 2.4.8  Gate Driver
      9. 2.4.9  Isolated Temperature Sensing
      10. 2.4.10 Overcurrent, Overvoltage Protection (CMPSS)
  9. 3Hardware, Software, Testing Requirements, and Test Results
    1. 3.1 Hardware Requirements
      1. 3.1.1 Getting Started Hardware
        1. 3.1.1.1 Board Overview
        2. 3.1.1.2 Test Equipment
    2. 3.2 Software Requirements
      1. 3.2.1 Getting Started GUI
        1. 3.2.1.1 Test Setup
        2. 3.2.1.2 Overview of a GUI Software
        3. 3.2.1.3 Procedures of Test With GUI
      2. 3.2.2 Getting Started Firmware
        1. 3.2.2.1 Opening the Project Inside Code Composer Studio™
        2. 3.2.2.2 Project Structure
        3. 3.2.2.3 Test Setup
        4. 3.2.2.4 Running Project
          1. 3.2.2.4.1 INCR_BUILD 1: Open Loop
            1. 3.2.2.4.1.1 Setting, Building, and Loading the Project
            2. 3.2.2.4.1.2 Setup Debug Environment Windows
            3. 3.2.2.4.1.3 Using Real-Time Emulation
            4. 3.2.2.4.1.4 Running Code (Build 1)
          2. 3.2.2.4.2 INCR_BUILD 2: Closed Current Loop
            1. 3.2.2.4.2.1 Running Code (Build 2)
            2. 3.2.2.4.2.2 Building and Loading the Project and Setting Up Debug
          3. 3.2.2.4.3 INCR_BUILD 3: Closed Voltage and Current Loop
            1. 3.2.2.4.3.1 Building and Loading the Project and Setting Up Debug
            2. 3.2.2.4.3.2 Running Code (Build 3)
          4. 3.2.2.4.4 INCR_BUILD 4: Closed Balance, Voltage, and Current Loop
            1. 3.2.2.4.4.1 Building and Loading the Project and Setting Up Debug
            2. 3.2.2.4.4.2 Running Code (Build 4)
    3. 3.3 Test Results
      1. 3.3.1  IGBT Gate Rising and Falling Time
      2. 3.3.2  Power On Sequence
      3. 3.3.3  PFC Started by GUI
      4. 3.3.4  Zero Crossing Under 380VAC, 9kW
      5. 3.3.5  Current Ripple Under 380VAC,10kW
      6. 3.3.6  10kW Load Test With Grid Power
      7. 3.3.7  9kW Load Test With AC Power Source
      8. 3.3.8  Power Analyzer Results
      9. 3.3.9  Thermal Performance
      10. 3.3.10 Voltage Short Interrupt Test
      11. 3.3.11 Efficiency, iTHD, and Power Factor Results
  10. 4Design and Documentation Support
    1. 4.1 Design Files
      1. 4.1.1 Schematics
      2. 4.1.2 Bill of Material (BOM)
    2. 4.2 Tools and Software
    3. 4.3 Documentation Support
    4. 4.4 Support Resources
    5. 4.5 Trademarks
  11. 5About the Author

3.1.1.1 Board Overview

The reference board has functional groups that enable a complete three-phase Vienna PFC system. The following list show the function blocks on the board. Figure 3-1 shows the top view of the board and different blocks. Table 3-1 shows the key connectors and functions.

  • AC input line filters and relays
  • Boost Inductors
  • Bridge and IGBTs
  • Auxiliary power supply and isolated power supply
  • DSP, F2800137
  • Voltage sensing and gate drivers
  • IGBT gate drivers
TIDA-010257 Board OverviewFigure 3-1 Board Overview
Table 3-1 Key Connectors and Function
CONNECTOR NAME FUNCTION
J1, J2, J3 Lines of three phase AC input
J5 Neutral of three phase AC input
J7 Ground of three phase AC input
J4 Output DCBUS positive
J6 Output DCBUS middle
J8 Output DCBUS negative
J9 Isolated universal asynchronous receiver-transmitter (UART) for GUI
J10 15V, 1A external power supply
J11 cJTAG for debugging
J12 Heat sink thermistor