TIDUFD2 May   2025

 

  1.   1
  2.   Description
  3.   Resources
  4.   Features
  5.   Applications
  6.   6
  7. 1System Description
    1. 1.1 Terminology
    2. 1.2 Key System Specifications
  8. 2System Overview
    1. 2.1 Block Diagram
    2. 2.2 Design Considerations
      1. 2.2.1 Input Capacitors Selection
      2. 2.2.2 DC Side
      3. 2.2.3 AC Side
    3. 2.3 Highlighted Products
      1. 2.3.1 TMDSCNCD28P55X - controlCARD Evaluation Module
        1. 2.3.1.1 Hardware Features
        2. 2.3.1.2 Software Features
      2. 2.3.2 LMG2100R026 - 100V, 53A GaN Half-Bridge Power Stage
      3. 2.3.3 LMG365xR035 - 650V 35mΩ GaN FET With Integrated Driver and Protection
      4. 2.3.4 TMCS1123 - Precision 250kHz Hall-Effect Current Sensor With Reinforced Isolation
      5. 2.3.5 TMCS1133 - Precision 1MHz Hall-Effect Current Sensor With Reinforced Isolation
      6. 2.3.6 INA185 - 26V, 350kHz, Bidirectional, High-Precision Current Sense Amplifier
      7. 2.3.7 LM5164 – 100V Input, 1A Synchronous Buck DC-DC Converter With Ultra-Low IQ
      8. 2.3.8 ISO6762 – General-Purpose Six-Channel Reinforced Digital Isolators With Robust EMC
  9. 3System Design Theory
    1. 3.1 Isolation for Solar Inverters
    2. 3.2 Topology Overview
    3. 3.3 Control Theory
      1. 3.3.1 Single and Extended Phase Shift Modulation Technique
      2. 3.3.2 Zero Voltage Switching and Circulating Current
      3. 3.3.3 Optimized Control Method
      4. 3.3.4 Dead-Time Compensation
      5. 3.3.5 Frequency Modulation
      6. 3.3.6 Controller Block Diagram
    4. 3.4 MPPT and Input Voltage Ripple
  10. 4Hardware, Testing Requirements, and Test Results
    1. 4.1 Hardware Requirements
    2. 4.2 Test Setup
      1. 4.2.1 Board Check
      2. 4.2.2 DC-DC Tests
      3. 4.2.3 DC-AC Tests
    3. 4.3 Test Results
  11. 5Design and Documentation Support
    1. 5.1 Design Files
      1. 5.1.1 Schematics
      2. 5.1.2 BOM
    2. 5.2 Tools and Software
    3. 5.3 Documentation Support
    4. 5.4 Support Resources
    5. 5.5 Trademarks
  12. 6About the Author

Single and Extended Phase Shift Modulation Technique

The dual active bridge has a variation of different control methods with several degrees of freedom. Two popular methods are the Single Phase Shift (SPS) method and the Extended Phase Shift (EPS). The SPS uses only external phase shift to control output power while EPS uses both external and internal phase shift.

In SPS control, primary side legs are switching with fixed 180 degree internal phase shift and the voltage formed on the primary side is +VDC or –VDC.

The single phase control is very simple and can be efficient for high load, but ZVS cannot be achieved on light loads and significant circulating currents across the inductor cause increased losses. The ZVS range can vary, depending on load and input/output voltage ratio.

To extend ZVS range and reduce circulating current, use the EPS control. The main difference for EPS is that the internal phase shift is not fixed to 180 degrees. By controlling the internal phase shift, the controller can apply three voltage levels: +VDC, 0, and –VDC, and manipulate the width of voltage pulses across the primary side of the inductor.

TIDA-010954 SPS and EPS Control WaveformsFigure 3-5 SPS and EPS Control Waveforms

This approach can increase ZVS range and decrease circulating power, but adds control complexity due to two degrees of freedom for the controller.