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TIDA-010203

4-kW single-phase totem pole PFC reference design with C2000 and GaN

Design files

TIDA-010203

Design files

Overview

This reference design is a 4-kW CCM totem-pole PFC with F280049/F280025 control card and LMG342x EVM board. This design demos a robust PFC solution, which avoids isolated current sense by putting the controller's ground in the middle of a MOSFET leg. Benefitting from non-isolation, AC current sense can be implemented by high-speed amplifier OPA607, helping to realize reliable over-current protection. In this design, efficiency, thermal image, AC drop, lighting surge and EMI CE are fully validated. With completed test data, this reference design shows the maturity of totem-pole PFC with C2000 and GaN and is a good study platform for high efficiency products' PFC stage design.

Features
  • Maximum power: 4000-W @ 200-V to 277-V nominal
  • Peak efficiency: >= 99.1% ; power factor : ~0.999
  • Current sensing by non-isolated high-speed amplifier
  • Single phase CCM totem pole with TI Gen2 daughter card
  • Compatible with TMS320F28004x/F28002x digital controllers
  • FSI communication port included
Output voltage options TIDA-010203.1
Vin (Min) (V) 200
Vin (Max) (V) 277
Vout (Nom) (V) 400
Iout (Max) (A) 10
Output Power (W) 4000
Isolated/Non-Isolated Non-Isolated
Input Type AC
Topology PFC- Boost
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Design files & products

Design files

Download ready-to-use system files to speed your design process.

download Design guide — TIDA-010203
PDF | HTML
TIDUEZ3B.PDF (1749 KB)

Reference design overview and verified performance test data

download Assembly drawing — TIDA-010203
TIDM859B.ZIP (379 KB)

Detailed overview of design layout for component placement

download Bill of materials (BOM) — TIDA-010203
TIDM858E.ZIP (597 KB)

Complete listing of design components, reference designators, and manufacturers/part numbers

download CAD/CAE symbol — TIDA-010203
TIDM861D.ZIP (5031 KB)

Files used for 3D models or 2D drawings of IC components

download Gerber file — TIDA-010203
TIDCG06C.ZIP (1384 KB)

Design file that contains information on physical board layer of design PCB

download PCB layout — TIDA-010203
TIDM860B.ZIP (2061 KB)

PCB layer plot file used for generating PCB design layout

download Schematic — TIDA-010203
TIDM857B.ZIP (588 KB)

Detailed schematic diagram for design layout and components

Products

Includes TI products in the design and potential alternatives.

DC/DC converters

TPS560430 — 4V to 36V, 0.6A synchronous step-down SIMPLE SWITCHER® power converter

Data sheet: PDF | HTML
Real-time digital power MCUs

TMS320F280049 — C2000™ 32-bit MCU with 100-MHz, FPU, TMU, 256-kb Flash, CLA, PGAs, SDFM

Data sheet: PDF | HTML
General-purpose op amps

LM358B — Dual, 36-V, 1.2-MHz, 3-mV offset voltage operational amplifier with -40°C to 85°C operation

Data sheet: PDF | HTML
High-speed op amps (GBW ≥ 50 MHz)

OPA607 — Low power, precision, 50 MHz decompensated CMOS operational amplifier for cost sensitive systems

Data sheet: PDF | HTML
Isolated gate drivers

UCC23511 — 5.7kVrms 1.5A/2A single-channel opto-compatible isolated gate driver with 8 & 12V UVLO options

Data sheet: PDF | HTML
Gallium nitride (GaN) power stages

LMG3422R030 — 600-V 30-mΩ GaN FET with integrated driver, protection and temperature reporting

Data sheet: PDF | HTML
Comparators

TLV3502 — 4.5ns Rail-to-Rail Comparator

Data sheet: PDF | HTML
Isolated gate drivers

UCC21222 — 3.0kVrms 4A/6A dual-channel isolated gate driver with disable pin, programmable deadtime & 8V UVLO

Data sheet: PDF | HTML
High-speed op amps (GBW ≥ 50 MHz)

OPA2607 — Dual-channel, low-power, precision, 50-MHz decompensated CMOS op amp

Data sheet: PDF | HTML
Isolated power modules (integrated transformer)

UCC12050 — 500-mW, high-efficiency, 5-kVRMS isolated DC/DC converter

Data sheet: PDF | HTML
Transformer drivers

SN6505B — Low-noise, 1-A, 420-kHz transformer driver with soft start for isolated power supplies

Data sheet: PDF | HTML
High-speed op amps (GBW ≥ 50 MHz)

OPA2607-Q1 — Automotive, dual-channel, 50-MHz decompensated rail-to-rail output CMOS op amp

Data sheet: PDF | HTML
Digital isolators

ISO7763 — Robust EMC, six-channel, 3/3, reinforced digital isolator

Data sheet: PDF | HTML
Shunt voltage references

TLV431B — 0.5% accuracy, low-voltage, adjustable precision shunt regulator

Data sheet: PDF | HTML

Start development

Hardware development

Daughter card

LMG3422EVM-043 — LMG3422R030 600-V 30-mΩ half-bridge daughter card

This reference design is a 4-kW CCM totem-pole PFC with F280049/F280025 control card and LMG342x EVM board. This design demos a robust PFC solution, which avoids isolated current sense by putting the controller's ground in the middle of a MOSFET leg. Benefitting from non-isolation, AC current (...)
EVM user’s guide: PDF | HTML
Supported products & hardware

Supported products & hardware

Hardware development
Reference design
PMP23338 — 3.6kW single-phase totem-pole bridgeless PFC reference design with e-meter functionality TIDA-010203 — 4-kW single-phase totem pole PFC reference design with C2000 and GaN
Evaluation board
LMG342X-BB-EVM — LMG342x evaluation module
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LMG3422EVM-043 — LMG3422R030 600-V 30-mΩ half-bridge daughter card

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Hardware development
Reference design
PMP23338 — 3.6kW single-phase totem-pole bridgeless PFC reference design with e-meter functionality TIDA-010203 — 4-kW single-phase totem pole PFC reference design with C2000 and GaN
Evaluation board
LMG342X-BB-EVM — LMG342x evaluation module
Daughter card

TMDSCNCD280049C — F280049C evaluation module for C2000™ MCU controlCARD™

This reference design is a 4-kW CCM totem-pole PFC with F280049/F280025 control card and LMG342x EVM board. This design demos a robust PFC solution, which avoids isolated current sense by putting the controller's ground in the middle of a MOSFET leg. Benefitting from non-isolation, AC current (...)
EVM user’s guide: PDF | HTML
Supported products & hardware

Supported products & hardware

Hardware development
Reference design
PMP21495 — 6.6 kW, bi-directional, dual-active-bridge CLLLC resonant converter reference design PMP21999 — 6.6 kW, bi-directional CLLLC resonant converter reference design using PCB winding transformer PMP23126 — 3-kW phase-shifted full bridge with active clamp reference design with > 270-W/in3 power density PMP23249 — 650-V 30-mΩ GaN FET daughter card reference design PMP41006 — 1-kW reference design with CCM totem pole PFC and current-mode LLC realized by C2000™ and GaN PMP41043 — 1.6-kW reference design with CCM totem pole PFC and current-mode LLC realized by C2000 and GaN TIDA-00915 — Three-phase, 1.25-kW, 200-VAC small form factor GaN inverter reference design for integrated drives TIDA-010059 — In-phase current-sense reference design for 230-VAC motor drives using hall-effect current sensors TIDA-010062 — 1-kW, 80+ titanium, GaN CCM totem pole bridgeless PFC and half-bridge LLC with LFU reference design TIDA-010086 — Digital control cost-optimized 10-A battery formation and test reference design TIDA-010203 — 4-kW single-phase totem pole PFC reference design with C2000 and GaN TIDA-010210 — 11-kW, bidirectional, three-phase ANPC based on GaN reference design TIDA-010231 — Analog front end for arc detection in photovoltaic applications reference design TIDM-02000 — Peak current-mode controlled phase-shifted full-bridge reference design using C2000™ real-time MCU TIDM-02002 — Bidirectional CLLLC resonant dual active bridge (DAB) reference design for HEV/EV onboard charger TIDM-02008 — Bidirectional high density GaN CCM totem pole PFC using C2000™ MCU TIDM-1007 — High efficiency GaN CCM totem pole bridgeless Power Factor Correction (PFC) reference design TIDM-1022 — Valley switching boost power factor correction (PFC) reference design
In stock
Limit:
Out of stock on TI.com
Not available on TI.com

TMDSCNCD280049C — F280049C evaluation module for C2000™ MCU controlCARD™

close
Latest version
Version: null
Release date:
open-in-new

View all versions

Hardware development
Reference design
PMP21495 — 6.6 kW, bi-directional, dual-active-bridge CLLLC resonant converter reference design PMP21999 — 6.6 kW, bi-directional CLLLC resonant converter reference design using PCB winding transformer PMP23126 — 3-kW phase-shifted full bridge with active clamp reference design with > 270-W/in3 power density PMP23249 — 650-V 30-mΩ GaN FET daughter card reference design PMP41006 — 1-kW reference design with CCM totem pole PFC and current-mode LLC realized by C2000™ and GaN PMP41043 — 1.6-kW reference design with CCM totem pole PFC and current-mode LLC realized by C2000 and GaN TIDA-00915 — Three-phase, 1.25-kW, 200-VAC small form factor GaN inverter reference design for integrated drives TIDA-010059 — In-phase current-sense reference design for 230-VAC motor drives using hall-effect current sensors TIDA-010062 — 1-kW, 80+ titanium, GaN CCM totem pole bridgeless PFC and half-bridge LLC with LFU reference design TIDA-010086 — Digital control cost-optimized 10-A battery formation and test reference design TIDA-010203 — 4-kW single-phase totem pole PFC reference design with C2000 and GaN TIDA-010210 — 11-kW, bidirectional, three-phase ANPC based on GaN reference design TIDA-010231 — Analog front end for arc detection in photovoltaic applications reference design TIDM-02000 — Peak current-mode controlled phase-shifted full-bridge reference design using C2000™ real-time MCU TIDM-02002 — Bidirectional CLLLC resonant dual active bridge (DAB) reference design for HEV/EV onboard charger TIDM-02008 — Bidirectional high density GaN CCM totem pole PFC using C2000™ MCU TIDM-1007 — High efficiency GaN CCM totem pole bridgeless Power Factor Correction (PFC) reference design TIDM-1022 — Valley switching boost power factor correction (PFC) reference design
TI’s Standard Terms and Conditions for Evaluation Items apply.

Technical documentation

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* Design guide 4-kW, Single-Phase Totem Pole PFC Reference Design With C2000 and GaN (Rev. B) PDF | HTML Apr 19, 2023

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