TIDUF68A February   2024  – March 2025

 

  1.   1
  2.   Description
  3.   Resources
  4.   Features
  5.   Applications
  6.   6
  7. 1System Description
    1. 1.1 Key System Specifications
  8. 2System Overview
    1. 2.1 Block Diagram
    2. 2.2 Design Considerations
    3. 2.3 Highlighted Products
      1. 2.3.1 LMG2100
      2. 2.3.2 INA241A
      3. 2.3.3 AMC0106M05
      4. 2.3.4 LMR38010
  9. 3System Design Theory
    1. 3.1 Three-Phase GaN Inverter Power Stage
      1. 3.1.1 LMG2100 GaN Half-Bridge Power Stage
    2. 3.2 Inline Shunt Precision Phase-Current Sensing
      1. 3.2.1 INA241A Ultra-Precise Current Sense Amplifier with Enhanced PWM Rejection
      2. 3.2.2 AMC0106M05 Precision, ±50mV Input, Functionally Isolated, Delta-Sigma Modulator
    3. 3.3 Phase Voltage and DC Input Voltage Sensing
    4. 3.4 Power-Stage PCB Temperature Monitor
    5. 3.5 Power Management
      1. 3.5.1 48V to 5V DC/DC Converter
      2. 3.5.2 5V to 3.3V Rail
    6. 3.6 Interface to Host MCU
  10. 4Hardware, Software, Testing Requirements, and Test Results
    1. 4.1 Hardware Requirements
      1. 4.1.1 TIDA-010936 PCB Overview
      2. 4.1.2 TIDA-010936 Jumper Settings
      3. 4.1.3 Interface to C2000™ MCU LaunchPad™ Development Kit
    2. 4.2 Software Requirements
    3. 4.3 Test Setup
    4. 4.4 Test Results
      1. 4.4.1 Power Management and System Power Up and Power Down
      2. 4.4.2 GaN Inverter Half-Bridge Module Switch Node Voltage
        1. 4.4.2.1 Switch Node Voltage Transient Response at 48V DC Bus
          1. 4.4.2.1.1 Output Current at ±1A
          2. 4.4.2.1.2 Output Current at ±10A
        2. 4.4.2.2 Impact of PWM Frequency to DC-Bus Voltage Ripple
        3. 4.4.2.3 Efficiency Measurements
        4. 4.4.2.4 Thermal Analysis
        5. 4.4.2.5 No Load Loss Test (COSS Losses)
      3. 4.4.3 Phase-Current Sensing
  11. 5Design and Documentation Support
    1. 5.1 Design Files [Required Topic]
      1. 5.1.1 Schematics
      2. 5.1.2 BOM
      3. 5.1.3 PCB Layout Recommendations
        1. 5.1.3.1 Layout Prints
      4. 5.1.4 Altium Project
      5. 5.1.5 Gerber Files
      6. 5.1.6 Assembly Drawings
    2. 5.2 Tools and Software
    3. 5.3 Documentation Support
    4. 5.4 Support Resources
    5. 5.5 Trademarks
  12. 6About the Author
  13. 7Recognition
  14. 8Revision History

INA241A Ultra-Precise Current Sense Amplifier with Enhanced PWM Rejection

The phase currents in phase A and phase B are measured inline through a 1mΩ shunt, for example R26 for phase B, as Figure 3-3 shows. R26 is directly connected to the switch node output (SW pin) of the LMG2100 GaN-FET device. The shunt is connected through a Kelvin connection and optional, differential RC low-pass filter (R30, R31, and C53) to the differential inputs IN+ and IN– of the INA241A3 device. In this design, the low-pass filter is not required and the two series resistors were selected as 0Ω and the capacitor C53 was not populated on all three phases. The INA241A3 device has a fixed gain of 50V / V. To convert the bipolar input voltage across the shunt into a unipolar output voltage that is a good fit for an ADC with a 3.3V input voltage range, the mid-voltage of the INA241A3 (U6) is set to 1.65V. To achieve this conversion, a precision, low-drift 3.3V reference REF3333 is connected through an optional RC low-pass filter (R32 and C54) to the REF1 pin. The REF2 pin is connected to GND. In the default setting of this design, the low-pass filter is not used and R32 is set to 0Ω, which is the same on phase A. An internal, precision divide-by-2 function in the INA241 device creates a precision, ultra-low drift, 1.65V bias voltage at the INA241 OUT pin. Use Equation 1 to calculate the transfer function.

Equation 1. IAV=IAA×1mΩ×50VV+1.65V

The maximum phase current range is from ±33A. The corresponding output voltage ranges from 0V to 3.3V with 1.65V representing a 0A phase current.


TIDA-010936 Inline Phase Current Sense Schematic With
                    INA241A for Phase B

Figure 3-3 Inline Phase Current Sense Schematic With INA241A for Phase B