TIDUF68A February   2024  – March 2025

 

  1.   1
  2.   Description
  3.   Resources
  4.   Features
  5.   Applications
  6.   6
  7. 1System Description
    1. 1.1 Key System Specifications
  8. 2System Overview
    1. 2.1 Block Diagram
    2. 2.2 Design Considerations
    3. 2.3 Highlighted Products
      1. 2.3.1 LMG2100
      2. 2.3.2 INA241A
      3. 2.3.3 AMC0106M05
      4. 2.3.4 LMR38010
  9. 3System Design Theory
    1. 3.1 Three-Phase GaN Inverter Power Stage
      1. 3.1.1 LMG2100 GaN Half-Bridge Power Stage
    2. 3.2 Inline Shunt Precision Phase-Current Sensing
      1. 3.2.1 INA241A Ultra-Precise Current Sense Amplifier with Enhanced PWM Rejection
      2. 3.2.2 AMC0106M05 Precision, ±50mV Input, Functionally Isolated, Delta-Sigma Modulator
    3. 3.3 Phase Voltage and DC Input Voltage Sensing
    4. 3.4 Power-Stage PCB Temperature Monitor
    5. 3.5 Power Management
      1. 3.5.1 48V to 5V DC/DC Converter
      2. 3.5.2 5V to 3.3V Rail
    6. 3.6 Interface to Host MCU
  10. 4Hardware, Software, Testing Requirements, and Test Results
    1. 4.1 Hardware Requirements
      1. 4.1.1 TIDA-010936 PCB Overview
      2. 4.1.2 TIDA-010936 Jumper Settings
      3. 4.1.3 Interface to C2000™ MCU LaunchPad™ Development Kit
    2. 4.2 Software Requirements
    3. 4.3 Test Setup
    4. 4.4 Test Results
      1. 4.4.1 Power Management and System Power Up and Power Down
      2. 4.4.2 GaN Inverter Half-Bridge Module Switch Node Voltage
        1. 4.4.2.1 Switch Node Voltage Transient Response at 48V DC Bus
          1. 4.4.2.1.1 Output Current at ±1A
          2. 4.4.2.1.2 Output Current at ±10A
        2. 4.4.2.2 Impact of PWM Frequency to DC-Bus Voltage Ripple
        3. 4.4.2.3 Efficiency Measurements
        4. 4.4.2.4 Thermal Analysis
        5. 4.4.2.5 No Load Loss Test (COSS Losses)
      3. 4.4.3 Phase-Current Sensing
  11. 5Design and Documentation Support
    1. 5.1 Design Files [Required Topic]
      1. 5.1.1 Schematics
      2. 5.1.2 BOM
      3. 5.1.3 PCB Layout Recommendations
        1. 5.1.3.1 Layout Prints
      4. 5.1.4 Altium Project
      5. 5.1.5 Gerber Files
      6. 5.1.6 Assembly Drawings
    2. 5.2 Tools and Software
    3. 5.3 Documentation Support
    4. 5.4 Support Resources
    5. 5.5 Trademarks
  12. 6About the Author
  13. 7Recognition
  14. 8Revision History

AMC0106M05 Precision, ±50mV Input, Functionally Isolated, Delta-Sigma Modulator

Figure 3-4 shows the schematic of the phase-current sense subsystem using the functionally isolated modulator AMC0106M05 (U8) with a ±50mV linear input voltage range, and a 1mΩ, 3W shunt (R39). The 1mΩ shunt value determines that the linear input range is ±50A. The AMC0106M05 has a ±64mV input clipping range; therefore, the maximum current range is ±64A. The power dissipation in the shunt at 35ARMS is 1.25W.

TIDA-010936 Inline Phase Current Sense
                    Schematic with AMC0106M05 for Phase C Figure 3-4 Inline Phase Current Sense Schematic with AMC0106M05 for Phase C

The differential anti-aliasing low-pass filter (R41 = 10Ω, R45 = 10Ω, C61 = 10nF) in front of the isolated modulator has a cutoff frequency of 795kHz and helps to improve the signal-to-noise performance of the signal path. The purpose of the low-pass filter is to attenuate high-frequency input noise below the desired noise level of the measurement. Without the input filter, noise close the sampling frequency (fCLKIN), or multiples of the sampling frequency, are aliased to low-frequencies by the delta-sigma modulator and are passed through the digital low-pass filter. The capacitors C65 = 1nF and C66 = 1nF are optional and improve common-mode input voltage rejection at frequencies above 10MHz. C65 and C66 are sized 10 × smaller than C61. For best performance, make sure C65 and C66 values match better than 5%. Mismatches between C65 and C66 cause differential input errors during common-mode transients. NP0-type capacitors offer low temperature drift and are preferred for common-mode filtering. The analog supply AVDD is decoupled with a 100nF capacitor, C56. AVDD is supplied by one of two bootstrap supply options. The default option leverages the LMG2100R044 bootstrap supply with C40 = 4.7µF and a current-limit resistor R15 = 3Ω. The bootstrap diode is integrated into the LMG2100R044 GaN-FET. The AMC0106M05 typically draws 6.6mA from the AVDD supply. This configuration allows for operating at PWM frequencies from 10kHz to 100kHz with a maximum continuous duty cycle of a round 95%. See also the test results in the High Resolution, Small Form Factor Phase Current Sense for 48V Robotics and Servo Drives application note. The resistor R14 = 0Ω is a configuration option to use a separate bootstrap supply. The resistor consists of an ultra-fast rectifier diode D1, a 4.7µF capacitor C57 and a 3Ω current limit resistor R34, not populated with the default option. The digital supply DVDD is decoupled with the capacitors C58 = 2.2µF and C59 = 100nF. A series 0Ω resistor (R37) is a placeholder for an optional ferrite bead. Ferrite beads help reduce coupling of transient load current spikes into the 3.3V plane; therefore, improving EMI performance. A 50Ω series line termination resistor R40 at the AMC0106M05 DOUT pin improves signal integrity. An optional capacitor C62 = 33pF allows for slew rate reduction of the modulator output bit-stream signal to further reduce EMI. For more information on improving the digital interface from an isolated modulator to a microcontroller, see also the Achieving Better Signal Integrity with Isolated Delta-Sigma Modulators in Motor Drives and Clock Edge Delay Compensation With Isolated Modulators Digital Interface to MCUs application notes.