TIDUFA5 December   2024

 

  1.   1
  2.   Description
  3.   Resources
  4.   Features
  5.   Applications
  6.   6
  7. 1System Description
    1. 1.1 Key System Specifications
  8. 2System Overview
    1. 2.1 Block Diagram
    2. 2.2 Design Considerations
      1. 2.2.1 Small Compact Size
      2. 2.2.2 Transformerless Design
    3. 2.3 Highlighted Products
      1. 2.3.1  BQ25790 IIC Controlled, 1–4 Cell, 5A Buck-Boost Battery Charger
      2. 2.3.2  TPS3422 Low-Power, Push-Button Controllers With Configurable Delay
      3. 2.3.3  SN74LVC1G74 Single Positive-Edge-Triggered D-Type Flip-Flop With Clear and Preset
      4. 2.3.4  TPS259470 2.7V–23V, 5.5A, 28mΩ True Reverse Current Blocking eFuse
      5. 2.3.5  TPS54218 2.95V to 6V Input, 2A Synchronous Step-Down SWIFT Converter
      6. 2.3.6  TPS54318 2.95V to 6V Input, 3A Synchronous Step-Down SWIFT Converter
      7. 2.3.7  LM5158 2.2MHz, Wide VIN, 85V Output Boost, SEPIC, or Flyback Converter
      8. 2.3.8  TPS61178 20V Fully Integrated Sync Boost With Load Disconnect
      9. 2.3.9  LMZM23601 36V, 1A Step-Down DC-DC Power Module in 3.8mm × 3mm Package
      10. 2.3.10 TPS7A39 Dual, 150mA, Wide-VIN, Positive and Negative Low-Dropout (LDO) Voltage Regulator
      11. 2.3.11 TPS74401 3.0A, Ultra-LDO With Programmable Soft Start
      12. 2.3.12 TPS7A96 2A, Ultra-Low Noise, Ultra-high PSRR RF Voltage Regulator
      13. 2.3.13 LM3880 3-Rail Simple Power Sequencer With Fixed Time Delay
      14. 2.3.14 DAC53401 10-Bit, Voltage-Output DAC With Nonvolatile Memory
      15. 2.3.15 INA231 28V, 16-bit, I2C Output Current, Voltage, and Power Monitor With Alert in WCSP
  9. 3System Design Theory
    1. 3.1 Input Section
      1. 3.1.1 Buck-Boost Charger
      2. 3.1.2 Power On or Off
    2. 3.2 Designing SEPIC and Cuk Based High-Voltage Power Supply
      1. 3.2.1 Basic Operation Principle of SEPIC and Cuk Converters
      2. 3.2.2 Dual High-Voltage Power Supply Design Using Uncoupled Inductors With SEPIC and Cuk
        1. 3.2.2.1 Duty Cycle
        2. 3.2.2.2 Inductor Selection
        3. 3.2.2.3 Power MOSFET Verification
        4. 3.2.2.4 Output Diode Selection
        5. 3.2.2.5 Coupling Capacitor Selection
        6. 3.2.2.6 Output Capacitor Selection
        7. 3.2.2.7 Input Capacitor Selection
        8. 3.2.2.8 Programming the Output Voltage With Adjustable function
    3. 3.3 Designing the Low-Voltage Power Supply
      1. 3.3.1 Designing the TPS54218 Through WEBENCH Power Designer
      2. 3.3.2 ±5V Transmit Supply Generation
    4. 3.4 System Clock Synchronization
    5. 3.5 Power and Data Output Connector
    6. 3.6 System Current and Power Monitoring
  10. 4Hardware, Testing Requirements, and Test Results
    1. 4.1 Hardware Requirements
    2. 4.2 Test Setup
    3. 4.3 Test Results
      1. 4.3.1 Efficiency Test Result
      2. 4.3.2 Line Regulation Testing Result
      3. 4.3.3 Spectrum Test Result
  11. 5Design and Documentation Support
    1. 5.1 Design Files
      1. 5.1.1 Schematics
      2. 5.1.2 BOM
      3. 5.1.3 PCB Layout Recommendations
        1. 5.1.3.1 High-Voltage Supply Layout
    2. 5.2 Tools and Software
    3. 5.3 Documentation Support
    4. 5.4 Support Resources
    5. 5.5 Trademarks

3.2.2.2 Inductor Selection

A good rule for determining the inductance is to allow the peak-to-peak ripple current to be approximately 40% of the maximum input current at the minimum input voltage. Equation 11 shows the ripple current flowing in equal value inductors L1 and L2.

Equation 11. △ I= I i n×40%= Voutput× Ioutput Vinput×η×40%≈0.43 A

Equation 12 and Equation 13 calculate the inductor values.

Equation 12. L1> V i n× D f s w×△ I≈43.6 μ H
Equation 13. L2>Voutput2×1-DR×fsw×Poutput=897.2μH

The inductor value chosen for L1 was 100μH and 1000μH for L2 for easier component selection and availability.

The switching frequency is fsw and Dmax is the duty cycle at the minimum Vin. The peak current in the inductor, to make sure the inductor does not saturate, is calculated using Equation 14 and Equation 15.

Equation 14. I L1 _ p e a k= I o u t p u t× V o u t p u t+ V D V i n _ m i n× η×1.2=2.17 A
Equation 15. I L2 _ P e a k= I o u t×1+40%2=30 m A