TIDUF85A August   2024  – December 2024

 

  1.   1
  2.   Description
  3.   Resources
  4.   Features
  5.   Applications
  6.   6
  7. 1System Description
    1. 1.1 Key System Specifications
  8. 2System Overview
    1. 2.1 Block Diagram
      1. 2.1.1 Subsystems
        1. 2.1.1.1 Arc Detection Channels
          1. 2.1.1.1.1 Isolated Current Measurement
          2. 2.1.1.1.2 Band-Pass Filter
          3. 2.1.1.1.3 Analog-to-Digital Conversion
          4. 2.1.1.1.4 Arc Detection Using Embedded AI Models
        2. 2.1.1.2 Arc Labeling Circuit
          1. 2.1.1.2.1 Isolated String Voltage Measurement
          2. 2.1.1.2.2 Isolated Arc Voltage Measurement With Isolated Comparator
          3. 2.1.1.2.3 Window Comparator for Advanced Labeling
    2. 2.2 Design Considerations
      1. 2.2.1 Current Sensor and Input Stage
      2. 2.2.2 Analog Band-Pass Filter
      3. 2.2.3 Arc-Labeling Circuit
        1. 2.2.3.1 String Voltage Sensing
        2. 2.2.3.2 Arc Gap Voltage Sensing
        3. 2.2.3.3 Differential to Single-Ended Conversion
        4. 2.2.3.4 Window Comparator for Arc Labeling
      4. 2.2.4 Auxiliary Power Supply
      5. 2.2.5 controlCard and Debug Interface
    3. 2.3 Highlighted Products
      1. 2.3.1 TIEVM-ARC-AFE
      2. 2.3.2 TMDSCNCD28P55X – TMDSCNCD28P55X controlCARD Evaluation Module
        1. 2.3.2.1 Hardware Features
      3. 2.3.3 OPA4323 – Quad, 5.5V, 20MHz, Zero-Cross Low-Noise (6nV/√Hz) RRIO Operational Amplifier
      4. 2.3.4 OPA323 – Single, 5.5V, 20MHz, Zero-Cross Low-Noise (6nV/√Hz) RRIO Operational Amplifier
      5. 2.3.5 AMC3330 – ±1V Input, Precision Voltage Sensing Reinforced Isolated Amplifier With Integrated DC/DC
      6. 2.3.6 AMC23C11 – Fast-Response, Reinforced, Isolated Comparator With Adjustable Threshold and Latch Function
  9. 3Hardware, Testing Requirements, and Test Results
    1. 3.1 Signal Chain Verification
      1. 3.1.1 Hardware Requirements
      2. 3.1.2 Test Setup
      3. 3.1.3 Test Results
    2. 3.2 Arc Testing
  10. 4Design and Documentation Support
    1. 4.1 Design Files
      1. 4.1.1 Schematics
      2. 4.1.2 BOM
    2. 4.2 Tools and Software
    3. 4.3 Documentation Support
    4. 4.4 Support Resources
    5. 4.5 Trademarks
  11. 5About the Author
  12. 6Revision History
2.1.1.1.1 Isolated Current Measurement

For the isolated current measurement, there are two input options for each channel.

  1. Onboard current transformer (CT)
  2. Connector for external current sensor (J1, J2, J3, or J4)

Using a current transformer has two advantages. First, the current transformer provides the necessary isolation from the high DC link voltages and second, the current transformer filters out the DC component of the current, which is not of interest for the arc detection. An important point is to consider the saturation behavior of the CT for the high DC current. The selected transformer performs well up to 16A DC. To interface the voltage drop on the burden resistor to the voltage level of the filter stage and ADC, a first gain stage with a gain of 10 is implemented, which also introduces a bias to signal to convert the CT output into a unipolar signal.

When using an external current sensor, the designer must remember to account for isolation. The signal must be isolated from any high-voltage potentials, since the rest of the signal chain on the board is non-isolated. Also, the maximum supported input voltage for the external current sensor is 3.3V, but it can be necessary to adjust the gain of the first gain stage to avoid saturation of the signal chain. The gain stage implements a gain of 10 by default and the maximum voltage supported by the signal chain after the gain stage is 3.3V. So if the maximum input voltage of the external current sensor is higher than 300mV, the gain stage must be modified.