TIDUFF8 September   2025

 

  1.   1
  2.   Description
  3.   Resources
  4.   Features
  5.   Applications
  6.   6
  7. 1System Description
    1. 1.1 Key System Specifications
  8. 2System Overview
    1. 2.1 Block Diagram
    2. 2.2 Design Considerations
    3. 2.3 Highlighted Products
      1. 2.3.1 LDC5072-Q1
      2. 2.3.2 MSPM0G3507
      3. 2.3.3 TPSM365R3
      4. 2.3.4 TLV9062
  9. 3System Design Theory
    1. 3.1 Hardware Design
      1. 3.1.1 Target PCB
      2. 3.1.2 Coil PCB
      3. 3.1.3 Signal Chain PCB
        1. 3.1.3.1 Inductive Angle Position Sensor Front-End Schematic
        2. 3.1.3.2 Differential to Single-Ended Signal Conversion
      4. 3.1.4 MSPM0G3507 Schematic Design
      5. 3.1.5 Power Supply Design
    2. 3.2 Absolute Position Calculation
    3. 3.3 Software Design
      1. 3.3.1 Angle Calculation Timing
      2. 3.3.2 Rotary Angle Error Sources and Compensation
  10. 4Hardware, Software, Testing Requirements, and Test Results
    1. 4.1 Hardware Requirements
      1. 4.1.1 PCB Overview
      2. 4.1.2 Encoder Interface
    2. 4.2 Software
    3. 4.3 Test Setup
    4. 4.4 Test Results
      1. 4.4.1 Inductive Sensor Sine and Cosine Noise Measurement
      2. 4.4.2 Absolute Angle Noise Measurement
      3. 4.4.3 Rotary Angle Accuracy Measurement
      4. 4.4.4 Impact of Air Gap on Noise, 4th Electrical Harmonics and Total Angle Accuracy
      5. 4.4.5 Power Consumption Measurement
  11. 5Design and Documentation Support
    1. 5.1 Design Files
      1. 5.1.1 Schematics
      2. 5.1.2 BOM
      3. 5.1.3 PCB Layout
      4. 5.1.4 Altium Project Files
      5. 5.1.5 Gerber Files
      6. 5.1.6 Assembly Drawings
    2. 5.2 Tools and Software
    3. 5.3 Documentation Support
    4. 5.4 Support Resources
    5.     Trademarks
  12. 6About the Author

Coil PCB

The coil board contains the outer coils and inner coils. Each set of coils includes the excitation coils and receiver coils. Excitation coils have a spiral shape. Receiver coils have a sine or cosine shape.

The resolution of the inductive encoder mainly depends on the periods of coils. To get resolution higher than 16-bit ENOB, this reference design uses 16-periods outer coil and 15-periods inner coil. However, the PCB size also increases with higher periods of coils, the outer diameter of the coil is restricted to 58mm.

For the excitation coil, the inductance needs to be well controlled. The excitation coils perform as an inductor and are connected to the LCIN and LCOUT pins of the LDC5072 device. Two capacitors are also connected to these two pins which form the LC oscillator. The inductance and capacitance determine the excitation signal frequency. There is a balance between signal amplitude and power consumption. Higher signal amplitude means higher electromagnetic field which needs higher turns of excitation coils. To keep the inductance unchanged, the width of the coils needs to be reduced and leads to higher resistance and higher power consumption. This reference design controls the inductance of the excitation coils keeping around 5μH.

Both the excitation coil signal and receiver coil signal are high-frequency signals. To get better noise immunity, the reference design uses a six-layer PCB board and makes differential signal routing overlap in different layers.

TIDA-010961 Coil PCBFigure 3-2 Coil PCB