TIDUFG2 December   2025

 

  1.   1
  2.   Description
  3.   Resources
  4.   Features
  5.   Applications
  6.   6
  7. 1System Description
    1. 1.1 Terminology
    2. 1.2 Key System Specifications
  8. 2System Overview
    1. 2.1 Block Diagram
    2. 2.2 Design Considerations
      1. 2.2.1 Sensor Selection
    3. 2.3 Highlighted Products
      1. 2.3.1 TLV387
      2. 2.3.2 TLV9054
      3. 2.3.3 MSPM0G5187-LP
      4. 2.3.4 LOG300
      5. 2.3.5 UCC28881
      6. 2.3.6 TPS709
  9. 3System Design Theory
    1. 3.1 Current Sensor
    2. 3.2 Hybrid Integrator
    3. 3.3 Band-Pass Filter
      1. 3.3.1 Log Amplifier
      2. 3.3.2 Current Low-Pass Filter
      3. 3.3.3 Non-isolated Voltage Sensing
      4. 3.3.4 Auto Labeling Circuit
        1. 3.3.4.1 Line Voltage Sensing
        2. 3.3.4.2 Arc Gap Voltage Sensing
        3. 3.3.4.3 Differential to Single-Ended Conversion
      5. 3.3.5 Power Supply
  10. 4Hardware, Software, Testing Requirements, and Test Results
    1. 4.1 Hardware Requirements
    2. 4.2 Software
    3. 4.3 Test Setup
      1. 4.3.1 Arc Testing Setup
    4. 4.4 Test Results
  11. 5Design and Documentation Support
    1. 5.1 Design Files
      1. 5.1.1 Schematics
      2. 5.1.2 BOM
    2. 5.2 Tools and Software
    3. 5.3 Documentation Support
    4. 5.4 Support Resources
    5. 5.5 Trademarks
  12. 6About the Author

Sensor Selection

Circuit breakers must protect circuit branch wiring. Current sensors provide the primary method for this protection. Measuring input branch current offers the easiest approach to accomplish this protection.

Arc fault detection uses voltage, current, light or combinations of these sensor types. The arc signature determines sensor choice for arc detection. The arc signature represents data features characteristic of arcing. Filtering frequencies of interest magnifies these features. Common DSP techniques such as fast Fourier transform (FFT) also enhance signal characteristics.

Final applications create additional requirements. Circuit breakers commonly interrupt 10,000A. Arc fault interrupters stop arcs from 5A to 500A. Arcing signals produce frequencies up to 10MHz and beyond. Cost, size, manufacturability, linearity, and temperature stability affect sensor selection.

Analysis of arcing current data shows arcing as time varying pink noise. This creates a wide frequency spectrum. Figure 2-3 shows this as a vertical line on the FFT that rolls off with frequency. Detection occurs at MHz level frequencies. Magnitude varies randomly with time and across frequency.

AC arcs create a period where voltage builds while current remains zero. The arc gap voltage must reach sufficient magnitude to ionize air in the gap. This current discontinuity creates greater magnitude of arcing characteristics when measuring current versus voltage. Circuit breaker standard UL1699 sets a current threshold for arcing. These factors make current sensors advantageous for arc detection in branch circuit protection.

Voltage offers advantages in other applications. Voltage has a narrower defined dynamic range. This leads to simpler filtering and DSP requirements. Light sensors do not work for this application. Arc detection must occur anywhere along the entire circuit.

TIDA-010971 Arcing Frequency Spectrum Over Time With Vacuum Load Figure 2-3 Arcing Frequency Spectrum Over Time With Vacuum Load
TIDA-010971 Arcing Frequency Spectrum in MHz Over 40ms Period With Vacuum Load Figure 2-4 Arcing Frequency Spectrum in MHz Over 40ms Period With Vacuum Load

Current sensors considered include current transformers, Rogowski coils, and shunts.

Table 2-1 Current Sensor Comparison
CURRENT SENSOR ADVANTAGES DISADVANTAGES
Shunt Compact, low cost, high bandwidth Temperature variation, non-isolated, must survive 10,000A
CT Isolation, good sensitivity, saturation limits induced voltage Bulky, high cost for high bandwidth
Rogowski High bandwidth, high sensitivity to arcing frequencies, small size if built into PCB, low cost Requires integrator, low sensitivity to low frequencies