TIDA-010055
Non-isolated power architecture with diagnostics reference design for protection relay modules
TIDA-010055
Overview
This reference design showcases non-isolated power supply architectures for protection relays with analog input/output and communication modules generated from 5-, 12-, or 24-V DC input. To generate the power supplies the design uses DC/DC converters with an integrated FET, a power module with an integrated inductor for size- and design-time-constrained applications, a HotRod™ package type for applications requiring low EMI and linear regulators (LDOs) for low ripple. Protections include a flat clamp TVS for input transient protection, an eFuse with configurable load current for overload protection and an ideal diode controller for input reversal protection. Additional features include an auto-switching power MUX, an analog temperature sensor, an input OK indication, a “no load” detection and a voltage supervisor.
Features
- Power supplies for communication module: multiple non-isolated supply rails with varying load currents up to 1.5 A using a DC/DC converter with low IQ and EMI, DC/DC converter in HotRod™ package and DC/DC converter with Eco-mode™
- Power supply for analog Input/output modules: ±12-V split-rail supply for analog IO modules generated from a 24-V wide input synchronous buck converter, split rail DC/DC converters and
LDOs and a ±10.5-V split-rail supply generated from 24 V using power modules with an integrated inductor in inverted buck configuration - Performance testing:
- Tested analog IO power supply performance by interfacing to high accuracy AC analog input and DC analog output reference designs
- Tested communication module power supply performance by interfacing to RS-485 EVMs, CAN EVMs and 10/100 ethernet reference design or 10/100/100 copper or fiber interface EVM
- Pre compliance testing: tested power supply for electrical fast transients (EFT) and surge per IEC61000-4 and radiated emission per CISPR22
Industrial
- Air Circuit Breaker (ACB)
- Air Circuit Breaker (ACB)
- Aircraft cockpit display
- Analytical lab instrumentation
- Analytical lab instrumentation
- Application Processor Module
- Central inverter
- Contactors & power relay
- DC fast charging station
- DC fast charging station
- Digital multimeter (DMM) - benchtop
- Digital multimeter (DMM) - benchtop
- Digital multimeter (DMM) - handheld
- Digital multimeter (DMM) - handheld
- EV charging station power module
- Fault indicator (FI)
- Flight control unit
- Interconnect/distribution box
- L2 Commercial Chargers
- L2 Residential Chargers
- Merging Unit
- Micro inverter
- Molded Case Circuit Breakers (MCCB)
- Motor protection relay & contactors
- Narrow input range
- Power Conditioning
- Power conversion system (PCS)
- Power source/load switching
- Rapid shutdown
- Single phase string inverter
- Single-function relay
- Smart combiner box
- Solar arc protection
- Solar charge controller
- Terminal Unit (RTU, DTU, FTU, TTU)
- Three Phase String Inverter
- Transducers
- Wide-input range
Design files & products
Design files
Download ready-to-use system files to speed your design process.
Reference design overview and verified performance test data
Detailed overview of design layout for component placement
Complete listing of design components, reference designators, and manufacturers/part numbers
Files used for 3D models or 2D drawings of IC components
Design file that contains information on physical board layer of design PCB
PCB layer plot file used for generating PCB design layout
Detailed schematic diagram for design layout and components
Products
Includes TI products in the design and potential alternatives.
SN74LVC1G17 — Single 1.65-V to 5.5-V buffer with Schmitt-Trigger inputs
SN74LVC1G125 — Single 1.65-V to 5.5-V buffer with 3-state outputs
LM74610-Q1 — 0.48-V to 42-V, zero IQ automotive ideal diode controller
CSD18531Q5A — 60-V, N channel NexFET™ power MOSFET, single SON 5 mm x 6 mm, 4.6 mOhm
SN74LVC1G07 — Single 1.65-V to 5.5-V buffer with open-drain outputs
CSD17571Q2 — 30-V, N channel NexFET™ power MOSFET, single SON 2 mm x 2 mm, 29 mOhm
Start development
Technical documentation
| Top documentation | Type | Title | Format options | Date |
|---|---|---|---|---|
| * | Design guide | Non-isolated Power Architecture With Diagnostics Reference Design for Protection | Jun 24, 2019 |
Related design resources
Reference designs
REFERENCE DESIGN
Support & training
TI E2E™ forums with technical support from TI engineers
Content is provided "as is" by TI and community contributors and does not constitute TI specifications. See terms of use.
If you have questions about quality, packaging or ordering TI products, see TI support.